Rajoo Bausano Extrusion Pvt. Ltd. of Rajkot at K 2019 in Düsseldorf -- K Trade Fair

Rajoo Bausano Extrusion Pvt. Ltd.

Rajoo Avenue, Survey No. 210, Industrial Area, Veraval (Shapar), 360024 Rajkot
India
Telephone +91 909 908 8176
Fax +91 2827 252700
marcom@rajoo.com

This company is co-exhibitor of
Rajoo Engineers Ltd.

Hall map

K 2019 hall map (Hall 16): stand D22

Fairground map

K 2019 fairground map: Hall 16

Contact

Sandip Bhuva

CEO

Rajoo Avenue,Survey No.210, Industrial Area, Veraval(Shapar)
360024 Rajkot, India

Phone
+919099088154

Email
info@rajoobausano.com

Our range of products

Product categories

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.01  Machines and equipment for preprocessing and recycling
  • 03.01.005  Extrusion lines for compounding

Extrusion lines for compounding

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.01  Machines and equipment for preprocessing and recycling
  • 03.01.006  Pelletizers
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.01  Machines and equipment for preprocessing and recycling
  • 03.01.009  Compounding lines
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.001  Extruders and extrusion lines
  • 03.02.001.02  Single screw extruders
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.001  Extruders and extrusion lines
  • 03.02.001.03  Twin screw extruders
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.001  Extruders and extrusion lines
  • 03.02.001.06  Extrusion lines
  • 03.02.001.06.05  Extrusion lines for pipes and profiles

Extrusion lines for pipes and profiles

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.001  Extruders and extrusion lines
  • 03.02.001.06  Extrusion lines
  • 03.02.001.06.08  Extrusion lines for flexible hoses

Extrusion lines for flexible hoses

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.001  Extruders and extrusion lines
  • 03.02.001.06  Extrusion lines
  • 03.02.001.06.10  Extrusion lines for composites

Our products

Product category: Twin screw extruders, Extrusion lines for flexible hoses, Extrusion lines for pipes and profiles, Single screw extruders

FLOWEX-TWIN SCREW UPVC & CPVC PIPE PLANTS

Rajoo Bausano produces a wide range of pipe plants and accessories for flexible and rigid pipes. Rajoo Bausano offers TWIN-SCREW EXTRUDERS WITH BAUSANO'S MULTIDRIVE SYSTEM in various sizes like RBMD-30, RBMD-52, RBMD-66, RBMD-75, RBMD-90, RBMD-115, RBMD-125, RBMD-130, RBMD-158, RBMD-170 with output ranging from 250 kg/hr to 2000 kg/hr and OD ranges from 20mm to 1000mm

Bausano's unique patented MULTIDRIVE power transmission system with invertor has following distinct advantages:

  • Elimination of torsional stress on the driving shaft
  • Torque subdivision
  • Reinforcement of thrust bearing system
  • RBE extruders are equipped with special coated screw for longer life and PLC system for easy operations, display of melt pressure and online measurement of power consumption.

Thermo control unit maintains screw temperature to cater to wide range of applications and better processability. RBE screws come with longer L/D ratio upto 36 to enhance melt homogenization at higher output levels using similar size extruder and motor ratings resulting in lower energy consumption.

Rajoo Bausano's calibrator and cooling tanks are made of stainless steel for high corrosion resistance and long life. Design is unique for superior cooling efficiency. Three axis adjustment system with motorized lateral position allows quick and precise positioning.

RBE offers a wide range of die heads to produce pipe dia of 20mm to 1000mm to ensure excellent pipe quality.

Multi track haul-off, independent AC servo motor and drive for optimum pulling force prevents ovality even in large diameter and thin wall pipes.

APPLICATIONS
 Conduit / ducting
 Casing pipe
 Construction pipe
 Column pipes
 Drain / waste / vent (DWV)
 Hot & cold water delivery pipe
 Irrigation &  Industrial pipe
 Plumbing pipe
 Soil, waste & rain water drainage pipe (SWR)

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Applications
Civil Engineering, Irrigation

Target Products
Tube/Hose, Solid

Product category: Twin screw extruders

PROFILE- UPVC PROFILE LINES

Rajoo Bausano offers special lines to process exceptionally wide profiles. The continuous technological development enables RBE to offer a complete line including extruder and the range of accessories for the calibration, cooling and cutting of the profiles. Perfect synchronization of all components in profile extrusion is essential for outstanding product quality.

RBE's extruder consists of a patented MULTIDRIVE system which ensures a longer life of the gearbox and lower power consumption, Output ranges from 200 kg/hr to 1000 kg/hr and width from 10mm to 1200mm.

RBE offers wide range of extrusion lines customized on the basis of product and output. The extruder and drawing units are synchronized and the emerging profile can be inspected by a specially designed webcam.

Built on the modular principle "MONOBEAM", the calibration bench is designed for extruding a wide range of profiles in an easy and economical way. It ensures precise calibration and fast cooling of the profiles.

RBE's profile take-off unit is driven by dual independent epicyclical gear reducer with variable frequency inverters for smooth and continuous speed adjustment over a wide range.

The upper tilting track is pneumatically actuated with micrometer adjustment and the lower track is equipped with a mechanical vertical adjustment. The traction pads are easy to adopt specific profile requirements.

RBE has carefully engineered the vertical profile cutter to satisfy the most stringent safety requirements without losing operational functionality and special horizontal cutter for exceptionally wide profiles.

APPLICATIONS
 Window profile
 Door profile
 Door panel
 Wall panelings
 False ceiling
 Kitchen cabinets

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Applications
Exterior, Door/Window, Floor, Wall, Ceiling, Furniture

Target Products
Film/Sheet, Profile, Colored

Product category: Extrusion lines for composites

WOODPLEX -WPC PROFILE AND BOARD LINES

What is Composite Extrusion?

The use of wood in thermoplastic extrusion is a relatively new technology with extensive market growth over the last decade or so. Wood Composite profiles are extruded using Wood Plastic Composite (WPC) resins. WPCs are compounded using upto 80% wood filler in the form of wood flour, wood fiber, sawdust or rise husk.

These wood fillers are combined with plastic resins like High Density Polyethylene (HDPE), Polypropylene (PE), PVC, and ABS and are processed by extrusion into variously shaped profiles (hollow and solid) that retain many of the favorable qualities and aesthetics of wood but offer enhanced properties provided by the thermoplastic.

Rajoo Bausano's exclusive POLYWOOD technology uses wood powder upto 80% to manufacture WPC (Wood Plastic Composite) profile and board. RBE offers a wide range of extrusion lines with output ranging from 200 kg/hr to 1200 kg/hr.

WPC Line consists of a twin screw extruder with MULTIDRIVE system, coat hanger type die / profile die, calibrators, calibrating table with mould temperature controller, embossing unit, multi roller take off unit, edge trimming unit, cutting and stacking unit.

The screw geometry offers a wide processing window. Effective 36 : 1 L/D ratio allows sufficient residence time for excellent homogenization of natural fiber flour with polymers and offers a large surface area for optimal heat transmission.

Extruders are equipped with multi vent system for removing moisture and volatiles which enhance the product quality. Gravimetric / volumetric dosing system also offer to control mixing ratio of polymers, sawdust, additives, profile-grinded scraps and pigment.

ADVANTAGES OF WPC
 Longer life against weather conditions
 Flame retardant
 Termite proof
 Higher resistance to salt corrosion, moisture and bacteria
 Higher resistance to UV rays
 100% recyclable
 Aesthetics similar to wood
 Quick joining than wood at lower cost
 Easy bending for doors/windows & decorative applications
 Surface treatment possibilities like hot stamping, direct painting, high resolution printing, lamination, CNC routing
 Maintenance free

APPLICATIONS
 Decking
 Flooring
 Wall cladding
 Door & door frame
 Furniture
 Garden bench
 Chair
 Furniture
 Hollow door
 Flush door
 Roofing and many more

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Applications
Building, Garden Furniture

Target Products
Film/Sheet, Profile, Colored, Solid

Product category: Extrusion lines for compounding, Compounding lines, Twin screw extruders, Pelletizers, Extrusion lines for composites

GRANULEX -PVC COMPOUNDING LINES

Rajoo Bausano's granulating system is offered in order to accommodate the requirements of different materials: the water die - face cutting system and the strand pelletizer with cooling tank.

RBE'S extruder consists of patented design "MULTIDRIVE" system which ensures longer life of gearbox and is energy efficient, Output ranges from 200 kg/hr to 3000 kg/hr.

RBE granulation die heads are designed to assure optimum polymer flow through the die plate. The quick - clamp permits rapid cleaning for reduced downtime. Die plates of nitride steel are available in various designs to suit the material to be processed.

RBE offers granulation lines for PVC with hot die face cutting systems comprising pellet cutter with drive and safety guards, recirculating air systems and acoustically insulated blower. RBE's TGL/2 granulator off-set blades operate at low temperature thus preventing the decomposition of the material. Cut pellets are conveyed through stainless steel piping to the cooler which includes a chilled cyclone for separation of the pellets from conveying air and fumes.

APPLICATIONS
 Rigid PVC
 Flexible PVC
 TPR
 Masterbatch
 Recycled plastics

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Product category: Single screw extruders, Twin screw extruders

TUBEX-PVC BLOOD POUCH AND MEDICAL TUBE LINES

Rajoo Bausano offers RBMD series twin screw extruders and RBTM series single screw extruders for the extrusion of medical tubes with OD ranges upto 30mm and with max output 130kg/hr. The die head is connected to the extruder by means of conical triple jaws and adjustment jack which facilitate easy and quick opening and cleaning. The medical tube line consists of stainless steel cooling tank, take-off unit for accurate and soundless pulling, automatic winders for conveying the product at high speeds.

RBE designs and manufactures complete lines for the extrusion of tubular films for PVC medical pouches with width ranging from 80mm to 400mm and with max output 130kg/hr. The line consists of RBMD series extruder, special die- head, calibrating system, calendaring device, lateral trim device and a variety of application-dependent winders.

RBMD series of extruders are equipped with MULTIDRIVE transmission system and special screws suitably designed to guarantee high production rates, absolute thermal and plastification stability resulting in homogeneous PVC dispersion.

APPLICATIONS
 Storage and conveying blood and organic liquids.

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Applications
Medical, Tubing, Bags

Target Products
Film/Sheet, Tube/Hose, Semisolid, Flexible/Elastic

About us

Company details

Every great manufacturing accomplishment is a fine blend of two ingredients – "Technology and Infrastructure". Rajoo Bausano Extrusion Pvt. Ltd. is a classic example of one such initiative. Rajoo Engineers Ltd. has entered into a Joint Venture with Bausano & Figli SpA, Italy to manufacture and market pipe and profile extrusion lines including for wood plastic composite in India, with a special emphasis on African, Gulf and SAARC markets.

Rajoo Engineers Ltd. is a leading and one of the fastest growing manufacturers of Plastic Extrusion Machines in India. Having commenced its operations in 1986, Rajoo is today considered as an undisputed global player for complete solutions provider for film extrusion, solid and foam sheet extrusion, thermoforming, non-woven plant and round & flat drip irrigation pipe plant. The biggest testimony of customer satisfaction for Rajoo is that during the past decade, 50% of the sales are generated by repeat orders from existing customers. Rajoo is equipped with prestigious certification like ISO: 9001: 2015 and it is the first plastic processing machinery manufacturer in India selling 'CE' conforming machines complying fully with EEC safety regulations, a mandatory requirement for plants operating in Europe.

Bausano & Figli SpA, Italy was established in 1946. The company has 68 years of rich experience in plastic processing machinery. Bausano & Figli was the first company in the world to develop the counter rotating twin screw extruder. It's state of the art manufacturing facilities are located at Rivarolo Canavese & Marnate in Italy and Sao Paulo in Brazil.In 1982, Bausano innovated and patented the revolutionary transmission system, known as MULTIDRIVE, with enormous advantages in terms of the durability, performance of the extruder and energy savings.

Rajoo Bausano Extrusion Pvt. Ltd., the new JV Company is a combination of Rajoo's world class infrastructure and Bausano's sublime pioneering technology. Through this unique JV, customers will have world class technological products at affordable price levels.

Product Range

FLOWEX               :               Twin screw uPVC & CPVC pipe plants
GRANULEX         :               PVC compounding lines
WOODPLEX        :               WPC profile and board lines
PROFILE               :               uPVC Profile lines
TUBEX                   :               PVC blood pouch and medical tube lines

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Company data

Sales volume

2,5 - 5 Mill. US $

Export content

max. 50%

Number of employees

31 - 100

Foundation

2010

Area of business

Machinery and equipment for the plastics and rubber industries

Target groups
  • Plastic product manufacturing
  • Chemical industry
  • Machinery construction
  • Construction / building and living
  • Medical technology / precision engineering / optics
  • Agriculture
  • Other industries

Company information as a PDF file