MORETTO S.p.A. of Massanzago (PD) at K 2019 in Düsseldorf -- K Trade Fair

MORETTO S.p.A.

Via dell'Artigianato, 3, 35010 Massanzago (PD)
Italy
Telephone +39 049 9396 711
Fax +39 049 9396 710
info@moretto.com

This company is main exhibitor of

Hall map

K 2019 hall map (Hall 11): stand E65

Fairground map

K 2019 fairground map: Hall 11

Contact

Silvia Moretto

Italy

Phone
0039 0499396711

Email
marketing@moretto.com

Company news

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Aug 6, 2019

ONE WIRE 6, Adaptive conveying system

Maximum efficiency and self-calibration in conveying systems represent the primary needs of the modern plastic processing industry. Needs finally today satisfied by ONE WIRE 6, the only patented intelligent system available on the market able to define and maximize the amount of granule to be delivered thanks to the exclusive VIBE technology. ONE WIRE 6 is equipped with artificial intelligence and does not need to be programmed as it is adaptive and recognizes and sets the transport parameters in a fully automated way. Moreover, during the system extension, ONE WIRE 6 is self-configurable and automatically recognizes the new client.
Key Points:
Adaptive conveying
Dual-zone supply
Easy system extension

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Aug 6, 2019

DPK: Solving the problem of overdosing

DPK Continuous loss-in-weight colour feeder
The DPK dosing unit is a compact, loss-in-weight, precision feeder, suitable for the dosing of small quantities of colour or additives into a flow of base material. The masterbatch or additive to be dosed is contained in a hopper made of a specific transparent shock-resistant acrylic material that makes immediately visible the material contained and the level of load. The hopper is easily removedwith no tools for replenishment or additive change.
The precision of this machine is absolute and is guaranteed even on very low rates. The load cell technology and the control algorithm, make DPK immune to vibrations achieving higher dosage precision without risk of overdosing of the additive or masterbatch. The control of this dosing unit is supplied with a simple and intuitive touch screen interface, where it is possible to store and recall the recipes of the products. DPK has Ethernet, RS485 connections and is arranged for MOWIS.
Key points:
High precision
“On the go” recipe changeover
Ideal for extrusion, injection and blowing applications





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Aug 6, 2019

Moretto’s technologies for excellence in extrusion, GRAMIXO wins every comparison!

Those involved in blown film extrusion know that they must be able to maintain a "constant" level of quality always compliant to the specific parameters required by the customer. They must provide themselves with equipment which guarantee a safe and reliable process, free from possible and expensive production errors.
Dosing the exact quantity of material, maintaining a constant weight per meter ratio, creating process stability and knowing how to "pilot" the extruder are essential requirements to ensure high quality standards and eliminate any risks of hidden costs and material waste.
The extreme importance of the dosing phase in the extrusion process has led Moretto SpA, technology leader in auxiliary equipment for the plastic industry, to analyze the phenomenon linked to production and to develop innovative solutions capable of ensuring high dosing precision, flexibility and perfect mixing of the materials.
A true record is the one achieved by GRAMIXO, the loss in weight doser which integrates the most advanced Moretto dosing technologies together with the experience of CONTREX, a company of the Group that boasts over 30 years of experience in the loss in weight for blow film extrusion. In fact Gramixo guarantees precision levels without equal: the flow rate deviations are less than 0.01%.
The extreme precision is determined by the exclusive "double eyelid" mechanism that allows the release of the granule in just 25 milliseconds, a reaction time ten times faster than the systems traditionally present on the market. An exclusive Moretto patent, the double eyelid device is tested for millions of cycles and is a standard equipment for Moretto’s batch gravimetric devices.
Talking about flexibility, another important innovation developed by Moretto, is the Vibration Immunity System, a special calculation algorithm that identifies and smoothes out any dosage peaks caused by the extruder vibrations.
Thanks to this technology, and with the ability to control the towing and to operate retroactively on the set production target, GRAMIXO can be installed directly on the extruder, thus ensuring high precision performance with the certainty to keep a constant weight per meter ratio throughout the process.
The system is able to dose up to six components and, with the inclined free weighing mixer developed by Moretto, a correct mixing of all the ingredients is guaranteed, excluding any possible overmixing phenomenon.
A reliable, modular and easily accessible machine for the operator, who can easily view the status of the machine and intervene with rapid changes in production and cleaning. The equipment is completed by a 9.7’’ touch screen with easily intuitive icons: all the production control keys are shown in a single screen. MOWIS, the integrated supervision system patented by Moretto, can monitor the entire transformation process with "Quality 4.0" constant over time.
The extruded blown film must be perfectly compatible with the high quality standards required by the various sectors. The plastic industry does not admit errors, production wastes, delays, downtime and unexpected costs. With its machines and exclusive technologies, Moretto favors the supply chain to achieve production efficiency and certified quality.
The goal for Moretto is to continue investing in research to develop intelligent devices with a 4.0 perspective and a reduced environmental impact.

Moretto S.p.A.
Since 1980 Moretto S.p.A. designs and manufactures highly competitive machinery, original and low energy consumption systems for injection, extrusion and PET processing. The company offers a complete range of automations and technologies for conveying, drying, grinding, dosing, storage, thermoregulation, cooling, supervision and integrated systems for plastics processing plants.
Today Moretto is an integrated company projected towards the global market. In addition to its headquarters in Italy, the group has 8 commercial branches located in Germany, Poland, Turkey, Russia, Brazil, China, India and USA, and is supported by local distributors in over 60 countries worldwide.
As a technological leader in the plastics sector, Moretto holds more than 160 patents and continues to invest 6% of annual turnover for research activities carried out by a special R&D center located in the Italian headquarters.
The payoff "Empowering Plastics" summarize the corporate spirit, aimed at the pursuit of excellence in automation for plastic processing.

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About us

Company details

Moretto S.p.A. is a leading Italian company in the automation for plastics processing industry. Their systems are original solutions particularly suitable to meet he high precision needs for injection moulding and PET preforms.
In order to satisfy all the plastic processors’ requirements Moretto S.p.A. has extended its product range by acquiring, in 2015, the brand CONTREX, a company specialized for more than 35 years in automation for the extrusion of blown film, pipes-profiles and flat slab.
Contrex offers a series of specific products in order to optimize and manage dozens variables, which intervene during the extrusion process of blown films, and to realize a high quality finished product, such as:
- Continuous loss-in-weight dosing units (from 2 to 12 materials)
- Cooling rings for film control
-  Film thickness in-line control systems
-  Extrusion plants supervising system
Perfectly in line with Moretto production, Contrex machinery stand out for their high quality and technology.

A global leadership

Since its foundation in 1980, Moretto S.p.A. has gained a top position among the market leaders in the production of automated systems for the plastics processing industry.

The group has a direct presence in over 60 countries and consists of 8 branches, offering a range of highly customised solutions for an increasingly expanding market. Innovation and attention to customer requirements are the main criteria that drive and motivate a team of more than 400 employees, who are united in supporting and using technologies strongly focused on the future.

  • Founded in 1980
  • Operations in 8 Countries
  • Installations in over 60 Countries
  • 400 employees
  • 5.650 products models
  • 167 patents
  • 60.000 products sold annually
  • 75.000 m² factory and office space
  • 250.000 m² total area
  • 1.860.000 machines installed worldwide
  • More than 6% turnover invested in R&D

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