Profile Solutions of Kenthurst NSW at K 2019 in Düsseldorf -- K Trade Fair
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Profile Solutions

P.O. Box 318, 2156 Kenthurst NSW
113 Porters Rd., 2156 Kenthurst NSW
Australia
Telephone +61 1300 554-599
Fax +61 1300 554-588
leak@profauto.com.au

Media files

Hall map

K 2019 hall map (Hall 14): stand C24

Fairground map

K 2019 fairground map: Hall 14

Contact

THOMAS MITCHELL

Managing Director

Phone
+61 1300554599
+61 417 208 190

Email
leak@profauto.com.au

Murray Lock

Principal - Project Manager

Phone
+61417339571

Email
murray.profilesolutions@gmail.com

David Lewis

North American - Sales and Projects Manager

Phone
+1 226 962 3763

Email
david.profilesolutions@gmail.com

Daren Oh

SE Asian Sales Manager

Phone
+65 8612 2562

Email
daren.profilesolutions@gmail.com

Visit us

Hall 14 / C24

16.10.2019

Topic

08:00

3 leak testing working on the stand

Hello 

Come and see leak testing excellence in action

1) The 6LDV - The worlds fastest single head leak, even faster than before
2) The 2LD+ entry-level leak tester
3) The 30LD test a 20L with a slightly angled neck

Regards
Tom Mitchell  and Team

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17.10.2019

Topic

08:00

3 leak testing working on the stand

Hello 

Come and see leak testing excellence in action

1) The 6LDV - The worlds fastest single head leak, even faster than before
2) The 2LD+ entry-level leak tester
3) The 30LD test a 20L with a slightly angled neck

Regards
Tom Mitchell  and Team

More Less

18.10.2019

Topic

08:00

3 leak testing working on the stand

Hello 

Come and see leak testing excellence in action

1) The 6LDV - The worlds fastest single head leak, even faster than before
2) The 2LD+ entry-level leak tester
3) The 30LD test a 20L with a slightly angled neck

Regards
Tom Mitchell  and Team

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19.10.2019

Topic

08:00

3 leak testing working on the stand

Hello 

Come and see leak testing excellence in action

1) The 6LDV - The worlds fastest single head leak, even faster than before
2) The 2LD+ entry-level leak tester
3) The 30LD test a 20L with a slightly angled neck

Regards
Tom Mitchell  and Team

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20.10.2019

Topic

08:00

3 leak testing working on the stand

Hello 

Come and see leak testing excellence in action

1) The 6LDV - The worlds fastest single head leak, even faster than before
2) The 2LD+ entry-level leak tester
3) The 30LD test a 20L with a slightly angled neck

Regards
Tom Mitchell  and Team

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21.10.2019

Topic

08:00

3 leak testing working on the stand

Hello 

Come and see leak testing excellence in action

1) The 6LDV - The worlds fastest single head leak, even faster than before
2) The 2LD+ entry-level leak tester
3) The 30LD test a 20L with a slightly angled neck

Regards
Tom Mitchell  and Team

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09:30 - 18:00

World leading technology bagging up to 34000 bph, palletiser and airveyors

Hello

Come and meet one of the strategic partners of Profile Solutions  Stefan Schönfeldt, Marketing Director Of Productive Systems who offer technically world-leading plastic bottle bagging systems for speed up to > 30,000 bottles per hour.

Plus airveyors for PET bottles and various palletizing solutions whether the bottles are bagged or not.

Our partner has made over 120 baggers and is gaining business over the more well-known supplier due the technical advantages they offer and the reasonable prices.

If you would like to arrange a meeting pleas also contact Stefan to make a time, with these contact details below.

mobile: +27 83 229 7390
skype: Stefanschonfeldt
Pprosys@iafrica.com

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22.10.2019

Topic

08:00

3 leak testing working on the stand

Hello 

Come and see leak testing excellence in action

1) The 6LDV - The worlds fastest single head leak, even faster than before
2) The 2LD+ entry-level leak tester
3) The 30LD test a 20L with a slightly angled neck

Regards
Tom Mitchell  and Team

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09:30 - 18:00

World leading technology bagging up to 34000 bph, palletiser and airveyors

Hello

Come and meet one of the strategic partners of Profile Solutions  Stefan Schönfeldt, Marketing Director Of Productive Systems who offer technically world-leading plastic bottle bagging systems for speed up to > 30,000 bottles per hour.

Plus airveyors for PET bottles and various palletizing solutions whether the bottles are bagged or not.

Our partner has made over 120 baggers and is gaining business over the more well-known supplier due the technical advantages they offer and the reasonable prices.

If you would like to arrange a meeting pleas also contact Stefan to make a time, with these contact details below.

mobile: +27 83 229 7390
skype: Stefanschonfeldt
Pprosys@iafrica.com

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23.10.2019

Topic

08:00

3 leak testing working on the stand

Hello 

Come and see leak testing excellence in action

1) The 6LDV - The worlds fastest single head leak, even faster than before
2) The 2LD+ entry-level leak tester
3) The 30LD test a 20L with a slightly angled neck

Regards
Tom Mitchell  and Team

More Less

09:30 - 18:00

World leading technology bagging up to 34000 bph, palletiser and airveyors

Hello

Come and meet one of the strategic partners of Profile Solutions  Stefan Schönfeldt, Marketing Director Of Productive Systems who offer technically world-leading plastic bottle bagging systems for speed up to > 30,000 bottles per hour.

Plus airveyors for PET bottles and various palletizing solutions whether the bottles are bagged or not.

Our partner has made over 120 baggers and is gaining business over the more well-known supplier due the technical advantages they offer and the reasonable prices.

If you would like to arrange a meeting pleas also contact Stefan to make a time, with these contact details below.

mobile: +27 83 229 7390
skype: Stefanschonfeldt
Pprosys@iafrica.com

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Our range of products

Product categories

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.04  Machinery and plant for finishing, decorating, printing and marking
  • 03.04.009  Equipment for In-Mould-Labeling (IML)

Equipment for In-Mould-Labeling (IML)

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.07  Process automation
  • 03.07.006  Machine vision systems

Machine vision systems

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.07  Process automation
  • 03.07.007  Material handling
  • 03.07.007.04  Conveyors (except factory trucks and carts)
  • 03.07.007.04.04  Belt conveyors

Belt conveyors

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.07  Process automation
  • 03.07.008  Handling technology
  • 03.07.008.01  Handling devices
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.07  Process automation
  • 03.07.010  Packaging technology for moulded parts and semifinished products
  • 03.07.010.05  Equipment for palletizing

Equipment for palletizing

Our products

Product category: Leak detectors

6LDV LEAK TESTER - SINGLE & MULTI HEAD - Fastest Leak tester per test head in the World for 20 years.

The 6LD – The Worlds Fastest Single Head Leak detector, The Ultimate in Leak Detection.

If you have sen this machine and its high speed at k2013 and K2016, well it's even faster and better.

This machine in the right application on small bottles is 40% of the competition. One head stop/start, no double or triple travelling or 3-4 head unit feed screw.

This unit can test containers from 20 mL to 6 litres at rates of up to 15,000+ bottles per hour on a single head. This is up from 12,500 in the model shown at K2013. 3 years ago we achieved a blinding speed of 17,475 small bottles per hour in peak run, on a SINGLE HEAD on bottle around 15ml. It would be much high number

At K2013 we tested a 240 ml  bottle at 11,600 per hour
AT K2016 we tested the same bottle at 13,500 per hour
At Pack Expo Las Vegas in September the same bottle at 14,700-15,000 per hour
At K 2019 it's even faster, come and see the proof in person. We are running at 15600 per hour , at show levels on the vacuum conveyor. Thats 34% faster than K2013 and 15% faster than K2016.

Profile Solutions is always doing R&D to improve its machinery, as it has from day one in 1993.

It has a graphic LCD display for multi-language. One will be on display at K2013

This unit comes in 2 versions, one with standard conveyor and a vacuum conveyor.

The 6LD also come in multi-head version doing jobs that many people have spent than that needed on traveling heads and small rotary machines.

The 6LD controller can be expanded to control up to 7 heads from one controller.

IMAGINE THIS HEAD TECHNOLOGY IN A ROTARY, wow the capital you would save.

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Applications
Packaging

Target Products
Hollow Articles

Product category: Leak detectors

2LD+ LEAK TESTER - Incredible value entry level tester. Our slowest but still so much faster than so many others

The 2LD+ is our entry level leak tester. Its our slowest machine, but not slow by industry standards.

A 2LD is on display at K2019

This unit can test containers from 20 ml to 10L, at rates of up to 3600 per hour on its single head for small containers

IT'S an amazing entry-level tester, able to tes even 240ml at up to 3600+ per. IL at 1600+ per hour.

At K2019 see a 2L on this entry-level machine testing a 0.18 mm ( 7 thou in ).

If you need a  simple but still fast low cost test, this this is the the one you should renew you fleet with

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Applications
Packaging

Target Products
Hollow Articles

Product category: Leak detectors

4LD LEAK TESTER - Medium Speed Master, very versatilke machine.

The 4LD – Medium Speed Master.

This unit can test containers from 20 mL to 6 litres at rates of up to 4500+ small bottles per hour on a single head and will comfortably find 0.18mm holes at these test rates. This is very popular model.

This unit has the upper range control and allows a lot of options, plus has access to background PLC for flexible uses.

It like all of our models can have vacuum conveyor, even a 2LD+ for all those unstable bottles, even when you don't have high speed.

All of our testers for 3 years have had an ethernet option for connection to a network ( for 12 years before it was via RS 485).

We have allowed for Industry4.0 integration.

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Applications
Beverages

Target Products
Hollow Articles

Product category: Leak detectors

30LD LEAK TESTER + QUALITY CENTRE

This unit can test containers from 2L to 30 litres at rates of up to 4,000 - 160 bottles per hour on a single head and will comfortably find 0.18mm holes. The photo is of a two head tester.

The standard single head unit has the 4LD controller, the multi-head units have the 6LD controller which can be expanded with up to 7 heads. A STANDARD 30LD WILL BE RUNNING ON OUR STAND AT K2019. Due to our consistent technology, we find smaller holes than others with this unit.

It has a color touch screen control (Leak3)

Not only can we test the container we can also.

- Weighing ( One of our major EU competitors has charged up to Euro 60K for single head  30L drum tester with check weigher), we are 1/3 of that cost with the super 30LD and a  precision Japanese brand static scale with a precision conveyor with drum motors mounted on the top. Sold separately or combined in 1 unit. We can also make them with a check weigher and add a small amount extra.

I bring the above up as we are incredible value compared to some of the leading names from the EU and USA are nowhere as fast as us per test head, food for thought on why you should pay more than you havetoo for good quality

-Insert bungs. We have made many since K2013. Even  3 axis units to deal with 2 shapes of drums coming down the line randomly at up to 300 drums per hour inserted with bungs.

- Melt a hole

- Add vision systems

We can even at reasonable cost palletize them on pallet up to approx 2100-2400 mm high. WOW , we have a new way to pack at very low cost by thinking outside of the square, talk to us at

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Applications
Beverages

Target Products
Hollow Articles

Product category: Leak detectors

SINGLE & MULTI -SECTION TRAVELLING HEAD LEAK TESTER

SINGLE & MULTI -SECTION TRAVELLING HEAD LEAK TESTER

This machine tests the bottle on the run. While not as fast as the 6LD single head, with a vacuum conveyor, it offers many advantages.

Whatever you can test on a single head you get a similar rate out of each additional head. THAT'S RIGHT, THIS DOES AWAY WITH THE NEED FOR SO MANY ROTARIES

This unit can test up to around 10,000 small bottles per hour on a single head.

So 2,3 and 4 head would allow test rates of 18,000, 27000 and 36000 bottles per hour if running small bottles. Higher rates may need the additional stability offer by a vacuum conveyor.

That's right so on small bottles in the 9-10K on one head 

Two head 18-20k bottles per hour
Three head 26-30K per hour
Four head  35-40K per hour

We can add our fantastic vacuum conveyors.

If you have a travelling head from our major EU competition most likely if you used 2 heads, you could 1 on ours.
If you had 3 head, then you could have depending on bottle sized used 1 or 2 head.

We offer great capital savings here.

The advantage they have over rotary is that they don't require change parts. This technology is best suited to small to medium bottles.

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Applications
Packaging

Target Products
Hollow Articles

Product category: Leak detectors

250LD AUTOMATIC LEAK TESTER with WORP

The 250 LD can test Manual can test up to 250 Litre drums at around 40-60 per hour depending on the design of the drum and has to be manually loaded and unloaded.

The automatic version can be offered with WORP. TO PUT IT BLUNTLY, we can supply our world-leading leak testing technology in a WORP unit at technology, at around 30% less than the major EU suppliers. Why pay too much.

W= Weighing
OR= Orientation
P= Punching of Rim ( of L ring after Orientation).

The automatic machine can test around 40-60 drums per hour and has to convey.

We can also add vision systems to the machine as well.

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Applications
Packaging

Target Products
Hollow Articles

Product category: Leak detectors

ANGLE NECK TESTING

Profile Solutions has a very simple but effective system for testing angled neck bottles without complicated and expensive systems. We believe in keeping things simple because then there is less that can go wrong. Our machines ARE EXTREMELY reliable!

Please see the photos showing an angle neck test machine testing a bottle.

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Applications
Packaging

Target Products
Hollow Articles

Product category: Leak detectors

LEAK3 TOUCH SCREEN CONTROL

The NEW GENERATION LEAK3 touch control is 5 years old now with many updates, it contantly evolves and its why we are at the leading edge.

The first the user notices is the vibrant colour touchscreen, which has a high quality capacitive overlay like a smartphone and not the lower cost resistive displays.

The improvements go beyond that the screen

- 6 times more processing power, than leak2 controller.
- High resolution
- Easy to use interface with less layers, more direct access
- Multi-language capability
- Mirco SD card reader for future data logging.
- Higher capacity outputs.
- With expansion controls up to 7 heads.
Highly expanded background PLC for control of small automation projects from the leak tester, even 2 axis take-outs

Add the optional Ethernet board and it can be networking into a factory or work with the Vision system on recipe control. Also, it will shortly allow the use of external remote I/O system for when we need a lot of I/O on multi-head machines that require a lot of functionality.

This allows remote diagnostics, if installed.

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Product category: Leak detectors

WHEEL SPACER LEAK TESTER

The Wheel Spacer machine is around 1/2 the cost of a rotary leak tester and will do the same job!

Faster per test head by a long shot than any other wheel spacer others have made.

Come and talk to us about your requirements and we can find the best solution for the job! 

On the 7 head shown > 22,000 per hour on a 200-240 ml bottle

On a 5 head , up to 15,000+ per on a 1L ideal bottle.

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Applications
Packaging

Target Products
Hollow Articles

Product category: Equipment for In-Mould-Labeling (IML)

In Mould Labelling for Blow Moulding - retrofit

Profile Solutions has experience in more than just leak testers

We can offer Retrofit IML for your existing blow molding machines. THIS IS A 3 AXIS SYSTEM.

As its a 3 axis system you do not have to line up the holders and placement point in the mold on the 1 axis, its freely programmable position-wise and very easy to use. Also, it's economical in most locstion including installation at USD 35-42K for 1-2 cavities double-sided. have a look at the video on the link. We can however more cavities as well.

Plus we have lots of experience in IML system for injection as well and have installed many high-speed systems. Plus we have made label dispensers as well to work with top entry robots. We have a group of solutions with strategic partners

One of our colleagues offers static of the ar mandrels as good as or better than the best from the EU of UA, and is an expert in problems with static and electrostatics. 

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Target Products
Printed/Decorated

Product category: Handling devices

Bagging Machines for Plastic bottles- Stratgic Partner - Productive Systems - Stategic Partner

Productive Systems is a leading manufacturer of Baggers, Airveyors, Palletizers and other automation who started in 1989, near Johannesburg South Africa.

Productive Systems Baggers have the following features.

  • Semi-Automatic baggers 1/2 and full pallet size
  • Fully automatic baggers 1/2 and full pallet size. Systems to cope with production rate of up to 27,000 bottles per hour.
  • Over 120 baggers supplied to date in Saudi Arabia ( knocking out EU and USA competitors, as these systems are high technology), Lebanon,Panama, Kuwait all across Africa.
  • Made from 1 roll in a tube form minimizing wastage and allowing for the formation of a tight bag.
  • The experience to deal with problem unstable bottles at high speed.
  • Systems that take the bottles straight from the Airveyors and places them directly onto the baggier accumulation table.
  • Conveyor handling systems to with multi-lane servo controlled bottle diverters
  • Palletizing systems for bags of many types.
  • Novel overhead transport systems for bags to bring to a central point for palletizing, to keep your production area clear.
  • Small to large scale air conveyor systems.
  • Cap assembly systems.
  • Economically priced.
Productive Systems and Profile Solutions can offer a bagger or an engineered solution for your plant for bottle delivery, bagging , handling and palletizing.

Seeing is believing, so have a look at this informative presentation by Marketing Director Stefan Schonfeldt, in the links

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Product category: Handling devices

SERVO TAKE-OUTS FOR ASB ISBM BLOW MOULDING MACHINES

TAKE-OUTS FOR ASB ISBM BLOW MOULDING MACHINES

We offer ASB take-outs with CNC control.

Two-axis systems with good strokes that can put down at a good conveyor height

Or customs systems that are very compact and fit very close to the machine if the machines are placed close to each other.

The units have recipe control.

We have made some units where our leak testers are the take-out controller.

Talk to us about your needs.

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Company news

Date

Topic

Download

Oct 12, 2019

6LDV Hotter than ever - Wrorlds fastest single head leak tester gets faster. > 15,500 per hour at medium vacuum conveyor levels

The 6LDV which has been the world's fastest single head leak tester for decades is now even faster.

At k2013 we tested a 240ml at 11600 per hour at K2016 the same bottle at 13,500 per hour for a 01.8mm, 7 thou in hole on one head.

At 2019 the same bottle we will be testing at 15,500+ per hour.

Despite being already super fast we keep on getting better.

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About us

Company details

Profile Solutions is a World leading Manufacturer building Leak Detectors and Automation Equipment for the Global market.
60%+ of all current production is shipped to over 35 countries in Europe, Asia and the Americas. Highest test rates per test head in the world for decades.

Making amazing leak tester since 1993, and exported to 35 countries.

The company is constantly on the leading edge of Leak detection and has been responsible for many firsts in the industry.

We have office's in Australia, Aurora IL USA, Tronto Canada and Singpaore.

If you see us as far away on the bottom half of the world, well we can deliver as fast as your neighbours and at a substantially lesser cost than our major EU and USA competitors, but better technology. Large savings are possible with us as we are innovators. You should be asking why your current supplier can't be as cost-competitive.

High seed leak testers which in fact even at these high speeds do a better test than slower machines on the market. So there is no sacrifice for speed. In fact, given more time we find smaller and smaller holes.

Our machines are a rare mix of speed, accuracy at reasonable prices which in all offer incredible value for money.

Highlights
  • Worlds Fastest Single Head Tester (18,000+ / Hr)
  • Finds holes to 0.01mm, much smaller than the industry norm
  • Modular construction for low cost and reliability
  • Custom built to match the most complex technical parts
  • Quality local and global support and training
  • Multi-Head Testers available to 40,000 units / Hr
www.proffileflex.com conveyors
  • 100% IDENTICAL to flexlink , totally interchangeable even for spares, > 25% less expensive
Automation - Including
  • Palletisers,
  • bottle box packers,
  • collators, cooling tables.
  • Bung /plug inserters
  • Spout Inserters
  • Pick and place.
  • End of arm tool parts
Plus Strategic Partners for 
  • Aoki Take-outs
  • High-speed bottle bagging
  • IML robots
  • Shrink Label technology
  • Adhesive labels
  • Vision systems
  • Check Weighing
  • World Class blowers.
  • Plus more!!!
So talk with Profile Solutions for the whole package.

See you at k 2019, Hall 14 C24

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Company data

Sales volume

1 - 2,5 Mill. US $

Export content

max. 75%

Number of employees

5 - 10

Foundation

1993

Area of business

Machinery and equipment for the plastics and rubber industries

Target groups
  • Plastic product manufacturing
  • Packaging / distribution