Fill Gesellschaft m.b.H. of Gurten at K 2019 in Düsseldorf -- K Trade Fair
Manage stand orders
Select Option

Fill Gesellschaft m.b.H.

Fillstr. 1, 4942 Gurten
Austria

This company is main exhibitor of

Hall map

K 2019 hall map (Hall 13): stand C59

Fairground map

K 2019 fairground map: Hall 13

Contact

Wilhelm Rupertsberger

Head of Competence Center Plastic

Our range of products

Product categories

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.004  Presses
  • 03.02.004.01  Compression moulding machines and transfer moulding machines
  • 03.02.004.01.01  Compression and transfer moulding presses for plastics
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.004  Presses
  • 03.02.004.01  Compression moulding machines and transfer moulding machines
  • 03.02.004.01.03  Compression and transfer moulding presses for composites
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.005  Machinery for foam and reactive resins
  • 03.02.005.02  Reaction moulding machinery and plant

Reaction moulding machinery and plant

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.005  Machinery for foam and reactive resins
  • 03.02.005.03  Machinery for processing/post processing of foam and parts

Machinery for processing/post processing of foam and parts

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.005  Machinery for foam and reactive resins
  • 03.02.005.05  Casting machines for open moulds
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.005  Machinery for foam and reactive resins
  • 03.02.005.07  Spraying equipment

Spraying equipment

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.007  Rotational moulding machines

Rotational moulding machines

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.03  Post processing machines and downstream equipment
  • 03.03.009  Milling machines
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.05  Welding machines
  • 03.05.009  Infrared welding machines

Infrared welding machines

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.07  Process automation
  • 03.07.006  Machine vision systems

Machine vision systems

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.07  Process automation
  • 03.07.008  Handling technology
  • 03.07.008.01  Handling devices
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.07  Process automation
  • 03.07.008  Handling technology
  • 03.07.008.02  Manipulating industrial robots, reprogrammable
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.08  Digitalization
  • 03.08.005  Equipment and software for manufacturing execution system (MES)

Equipment and software for manufacturing execution system (MES)

Our products

Product category: Compression and transfer moulding presses for plastics

POLYURETHANE PROCESSING

PRODUCTION SYSTEMS FOR PUR PARTS
Fill supplies complete systems for PUR production.
A significant scope of supply is the integration of customerspecific
mixing and metering systems, extraction systems,
and other process modules.
In systems design, we focus on flexibility with maximum
system utilization. Molds and mold carriers are mostly
replaced with zero cycle-time impact.

More Less

Product category: Reaction moulding machinery and plant

POLYURETHANE PROCESSING

PRODUCTION SYSTEMS FOR PUR PARTS
Fill supplies complete systems for PUR production.
A significant scope of supply is the integration of customerspecific
mixing and metering systems, extraction systems,
and other process modules.
In systems design, we focus on flexibility with maximum
system utilization. Molds and mold carriers are mostly
replaced with zero cycle-time impact.

More Less

Product category: Machinery for processing/post processing of foam and parts

POLYURETHANE PROCESSING

PRODUCTION SYSTEMS FOR PUR PARTS
Fill supplies complete systems for PUR production.
A significant scope of supply is the integration of customerspecific
mixing and metering systems, extraction systems,
and other process modules.
In systems design, we focus on flexibility with maximum
system utilization. Molds and mold carriers are mostly
replaced with zero cycle-time impact.

More Less

Product category: Casting machines for open moulds

POLYURETHANE PROCESSING

PRODUCTION SYSTEMS FOR PUR PARTS
Fill supplies complete systems for PUR production.
A significant scope of supply is the integration of customerspecific
mixing and metering systems, extraction systems,
and other process modules.
In systems design, we focus on flexibility with maximum
system utilization. Molds and mold carriers are mostly
replaced with zero cycle-time impact.

More Less

Product category: Handling devices

POLYURETHANE PROCESSING

PRODUCTION SYSTEMS FOR PUR PARTS
Fill supplies complete systems for PUR production.
A significant scope of supply is the integration of customerspecific
mixing and metering systems, extraction systems,
and other process modules.
In systems design, we focus on flexibility with maximum
system utilization. Molds and mold carriers are mostly
replaced with zero cycle-time impact.

More Less

Product category: Manipulating industrial robots, reprogrammable

POLYURETHANE PROCESSING

PRODUCTION SYSTEMS FOR PUR PARTS
Fill supplies complete systems for PUR production.
A significant scope of supply is the integration of customerspecific
mixing and metering systems, extraction systems,
and other process modules.
In systems design, we focus on flexibility with maximum
system utilization. Molds and mold carriers are mostly
replaced with zero cycle-time impact.

More Less

Product category: Compression and transfer moulding presses for plastics

MOLD CARRIERS

SHUTTLE MOLD CARRIER - VARIO MOLD CARRIER
The design of Fill mold carriers adapts precisely to the
process requirements of the molds. The human operator
also plays an important role here. Consequently, the design
engineers pay attention to optimum ergonomic accessibility
of the molds.
The molds are pneumatically held closed where low clamping
forces are required. Hydraulic drives are employed
at higher levels. The Fill controller also takes control of
tool functions.

More Less

Product category: Compression and transfer moulding presses for composites

MOLD CARRIERS

SHUTTLE MOLD CARRIER - VARIO MOLD CARRIER
The design of Fill mold carriers adapts precisely to the
process requirements of the molds. The human operator
also plays an important role here. Consequently, the design
engineers pay attention to optimum ergonomic accessibility
of the molds.
The molds are pneumatically held closed where low clamping
forces are required. Hydraulic drives are employed
at higher levels. The Fill controller also takes control of
tool functions.

More Less

Product category: Reaction moulding machinery and plant

MOLD CARRIERS

SHUTTLE MOLD CARRIER - VARIO MOLD CARRIER
The design of Fill mold carriers adapts precisely to the
process requirements of the molds. The human operator
also plays an important role here. Consequently, the design
engineers pay attention to optimum ergonomic accessibility
of the molds.
The molds are pneumatically held closed where low clamping
forces are required. Hydraulic drives are employed
at higher levels. The Fill controller also takes control of
tool functions.

More Less

Product category: Machinery for processing/post processing of foam and parts

MOLD CARRIERS

SHUTTLE MOLD CARRIER - VARIO MOLD CARRIER
The design of Fill mold carriers adapts precisely to the
process requirements of the molds. The human operator
also plays an important role here. Consequently, the design
engineers pay attention to optimum ergonomic accessibility
of the molds.
The molds are pneumatically held closed where low clamping
forces are required. Hydraulic drives are employed
at higher levels. The Fill controller also takes control of
tool functions.

More Less

Product category: Casting machines for open moulds

MOLD CARRIERS

SHUTTLE MOLD CARRIER - VARIO MOLD CARRIER
The design of Fill mold carriers adapts precisely to the
process requirements of the molds. The human operator
also plays an important role here. Consequently, the design
engineers pay attention to optimum ergonomic accessibility
of the molds.
The molds are pneumatically held closed where low clamping
forces are required. Hydraulic drives are employed
at higher levels. The Fill controller also takes control of
tool functions.

More Less

Product category: Compression and transfer moulding presses for plastics

POLYAMIDE CASTING - AUTOMATIC CASTING SYSTEM

VARIABLE AND PRECISE
Fill develops customer-oriented production systems
for casting polyamide panels. The design of the mold
carriers is determined by the casting process and
the tool concept. Automation is provided mostly by
industrial robots.
We plan and integrate appropriate modules for machining
and quality assurance. This allows high-quality panels to
be created in different sizes and thicknesses.

More Less

Target Products
Film/Sheet

Product category: Compression and transfer moulding presses for composites

POLYAMIDE CASTING - AUTOMATIC CASTING SYSTEM

VARIABLE AND PRECISE
Fill develops customer-oriented production systems
for casting polyamide panels. The design of the mold
carriers is determined by the casting process and
the tool concept. Automation is provided mostly by
industrial robots.
We plan and integrate appropriate modules for machining
and quality assurance. This allows high-quality panels to
be created in different sizes and thicknesses.

More Less

Target Products
Film/Sheet

Product category: Machinery for processing/post processing of foam and parts

POLYAMIDE CASTING - AUTOMATIC CASTING SYSTEM

VARIABLE AND PRECISE
Fill develops customer-oriented production systems
for casting polyamide panels. The design of the mold
carriers is determined by the casting process and
the tool concept. Automation is provided mostly by
industrial robots.
We plan and integrate appropriate modules for machining
and quality assurance. This allows high-quality panels to
be created in different sizes and thicknesses.

More Less

Target Products
Film/Sheet

Product category: Casting machines for open moulds

POLYAMIDE CASTING - AUTOMATIC CASTING SYSTEM

VARIABLE AND PRECISE
Fill develops customer-oriented production systems
for casting polyamide panels. The design of the mold
carriers is determined by the casting process and
the tool concept. Automation is provided mostly by
industrial robots.
We plan and integrate appropriate modules for machining
and quality assurance. This allows high-quality panels to
be created in different sizes and thicknesses.

More Less

Target Products
Film/Sheet

Product category: Rotational moulding machines

POLYAMIDE CASTING - AUTOMATIC CASTING SYSTEM

VARIABLE AND PRECISE
Fill develops customer-oriented production systems
for casting polyamide panels. The design of the mold
carriers is determined by the casting process and
the tool concept. Automation is provided mostly by
industrial robots.
We plan and integrate appropriate modules for machining
and quality assurance. This allows high-quality panels to
be created in different sizes and thicknesses.

More Less

Target Products
Film/Sheet

Product category: Milling machines

POLYAMIDE CASTING - AUTOMATIC CASTING SYSTEM

VARIABLE AND PRECISE
Fill develops customer-oriented production systems
for casting polyamide panels. The design of the mold
carriers is determined by the casting process and
the tool concept. Automation is provided mostly by
industrial robots.
We plan and integrate appropriate modules for machining
and quality assurance. This allows high-quality panels to
be created in different sizes and thicknesses.

More Less

Target Products
Film/Sheet

Product category: Handling devices

POLYAMIDE CASTING - AUTOMATIC CASTING SYSTEM

VARIABLE AND PRECISE
Fill develops customer-oriented production systems
for casting polyamide panels. The design of the mold
carriers is determined by the casting process and
the tool concept. Automation is provided mostly by
industrial robots.
We plan and integrate appropriate modules for machining
and quality assurance. This allows high-quality panels to
be created in different sizes and thicknesses.

More Less

Product category: Manipulating industrial robots, reprogrammable

POLYAMIDE CASTING - AUTOMATIC CASTING SYSTEM

VARIABLE AND PRECISE
Fill develops customer-oriented production systems
for casting polyamide panels. The design of the mold
carriers is determined by the casting process and
the tool concept. Automation is provided mostly by
industrial robots.
We plan and integrate appropriate modules for machining
and quality assurance. This allows high-quality panels to
be created in different sizes and thicknesses.

More Less

Target Products
Film/Sheet

Product category: Compression and transfer moulding presses for plastics

THERMOPLASTIC COMPOSITES - INTEGRATED PRODUCTION CELL

INJECTION MOLDING INTEGRATION
Continuous-fiber-reinforced injection-molded parts are
becoming increasingly important. Glass and carbon fibers
must be incorporated into the component in a load-specific,
weight-optimized manner. The Fill team develops appropriate
process modules to meet this challenge.
The multilayer high-performance system for tapes lays
the material in the correct position with multiple laying
heads. The consolidation unit allows fiber mats to be
consolidated in one cycle. This is followed by the injection
molding process.

More Less

Product category: Compression and transfer moulding presses for composites

THERMOPLASTIC COMPOSITES - INTEGRATED PRODUCTION CELL

INJECTION MOLDING INTEGRATION
Continuous-fiber-reinforced injection-molded parts are
becoming increasingly important. Glass and carbon fibers
must be incorporated into the component in a load-specific,
weight-optimized manner. The Fill team develops appropriate
process modules to meet this challenge.
The multilayer high-performance system for tapes lays
the material in the correct position with multiple laying
heads. The consolidation unit allows fiber mats to be
consolidated in one cycle. This is followed by the injection
molding process.

More Less

Product category: Manipulating industrial robots, reprogrammable

THERMOPLASTIC COMPOSITES - INTEGRATED PRODUCTION CELL

INJECTION MOLDING INTEGRATION
Continuous-fiber-reinforced injection-molded parts are
becoming increasingly important. Glass and carbon fibers
must be incorporated into the component in a load-specific,
weight-optimized manner. The Fill team develops appropriate
process modules to meet this challenge.
The multilayer high-performance system for tapes lays
the material in the correct position with multiple laying
heads. The consolidation unit allows fiber mats to be
consolidated in one cycle. This is followed by the injection
molding process.

More Less

Product category: Compression and transfer moulding presses for composites

MULTILAYER

HIGH PERFORMANCE LAYING SYSTEM
The multilayer enables extremely fast laying of semi-finished
fiber composites, thereby meeting the prerequisite
for high production rates. The concept is based on use
of multiple laying heads.
The tapes are fixed by ultrasound, which makes it possible
to process the widest variety of materials. Automatic spool
changing minimizes downtimes, thereby enabling high
system utilization.

More Less

Product category: Compression and transfer moulding presses for composites

CONSOLIDATION UNIT

HIGHLY EFFECTIVE AND PERFECT
Process reliability, constant quality, and flexibility – these
are the key success criteria of Fill's newly developed
consolidation unit. The flexible machine concept enables
consolidation of fiber mats with targeted fiber orientation
and thickness differences (local reinforcing layers) in the
mat in one cycle. At the same time, the system integrates
seamlessly into upstream or downstream processes, there -
by significantly increasing efficiency in mass production
of tailor-made tape solutions.

More Less

Product category: Infrared welding machines

CONSOLIDATION UNIT

HIGHLY EFFECTIVE AND PERFECT
Process reliability, constant quality, and flexibility – these
are the key success criteria of Fill's newly developed
consolidation unit. The flexible machine concept enables
consolidation of fiber mats with targeted fiber orientation
and thickness differences (local reinforcing layers) in the
mat in one cycle. At the same time, the system integrates
seamlessly into upstream or downstream processes, there -
by significantly increasing efficiency in mass production
of tailor-made tape solutions.

More Less

Product category: Equipment and software for manufacturing execution system (MES)

FILL CYBERNETICS

WELCOME TO THE FUTURE ZONE

SMART FACTORY WITH FILL CYBERNETICS
In an environment where rapid response to the market and
high quality standards are required, the FILL CYBERNETICS
smart factory solution provides the decisive competitive
advantage. FILL CYBERNETICS connects to all the machines
in your factory and enhances them with INTELLIGENT
ALGORITHMS that increase both the profitability and the
quality of your production.

SMART PROCESS CONTROL to optimize component flows
and line capacity utilization is as much a potential application
as the PREDICTION of MAINTENANCE WORK to avoid
unplanned downtimes. In parallel, production and process
data is collected and recorded. This guarantees seamless
COMPONENT TRACEABILITY. Platform-independent
dashboards designed to customer specifications provide
an optimum overview and enable DETAILED ANALYSIS of
your production and machines. This guarantees high
availability and increases your productivity.

More Less

Company news

Date

Topic

Download

Oct 11, 2019

Symbiosis of virtual and real world creates added value

Latest developments in plastics processing combined with consistent utilization of digital information herald a new era in production.

Intelligent simulation models create completely new opportunities in production planning, material utilization, productivity, reliability, and system intelligence. At the K trade fair in Düsseldorf, Fill Machine Engineering is showing how virtual and real processes bind together symbiotically, thereby elevating plastics processing to a new level. Industry 4.0 and communication 4.0. Man and machine in unison. Digitalization in all a company's departments can be seen on the Fill exhibition stand in Hall 13, Stand C59. At the same time, the new multilayer high-performance system for tapes is celebrating its premiere.

 
Austrian machine engineering company Fill will be presenting the Future Zone at K 2019 in Düsseldorf from October 16 to 23. Comprehensive digitalization in the sense of Industry 4.0 enables the highest levels of quality and efficiency in plastics processing. “The intelligent simulation models open up completely new opportunities in terms of component development and production planning. Together with leading manufacturers and partners, we are continuously developing concepts and solutions to meet current and future requirements for highly efficient production systems,” explains Wilhelm Rupertsberger, Head of the Plastics Competence Center at Fill.

 
multilayer ensures high performance

The new multilayer high-performance laying system is also being presented to a specialist trade audience for the first time at the K trade fair. This innovative system enables extremely fast laying of semi-finished fiber composites, thereby meeting the prerequisite for extremely high production rates. The concept is based on use of multiple laying heads. The tapes are fixed by ultrasound, which makes it possible to process the widest variety of materials. Automatic spool changing minimizes downtimes and ensures high system utilization.


Customer-specific complete systems for PUR production

As leading innovators, the Austrian machine engineering specialists also supply complete systems for PUR production. A significant scope of supply is the integration of customer-specific mixing and metering systems, extraction systems, and other process modules. In systems design, Fill focuses on flexibility with maximum system utilization. Molds and mold carriers are replaced with zero cycle-time impact.

More Less

Sep 21, 2019

VIRTUALITY MEETS REALITY

Latest developments in the field of plastics processing and perfect utilization of digital information herald a new production era. Completely new, intelligent simulation models create innovative opportunities in production planning, material usage, productivity, efficiency, reliability, and system intelligence.

Accompany us to a world where virtual and real processes come together symbiotically, thereby opening up completely new possibilities.

More Less

About us

Company details

VIRTUALITY MEETS REALITY
WELCOME TO THE VIRTUAL AND REAL WORLD OF FILL

As the innovation leader for machines and systems in the field of PLASTICS PROCESSING, Fill composes the best solutions internationally. In doing so, Fill supports all your production processes - from concept design through process engineering to the machined and tested finished part.

The Fill Team is distinguished by many years of experience and technical proficiency. We take overall responsibility for even the most COMPLEX AUTOMATION PROCESSES.  As a customer, this assures you a decisive competitive advantage.

Fill's competence is backed up by impressive figures: Around the world, 5 million skis and snowboards are produced every year with Fill systems.

More Less

Company information as a PDF file