AKKAYA EPS MAK.IML.SAN.VE TIC.A.S. of Tekirdag at K 2019 in Düsseldorf -- K Trade Fair
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AKKAYA EPS MAK.IML.SAN.VE TIC.A.S.

P.O. Box 59930, 59930 Tekirdag
Marmaracik Mahallesi 1987 Sok. No:25 59930, Ergene / Tekirdag / Turkey, 59930 Tekirdag
Turkey
Telephone +90 282 6555894
Fax +90 282 6555892
info@akkaya-akkaya.com

This company is main exhibitor of

Hall map

K 2019 hall map (Hall 13): stand D17

Fairground map

K 2019 fairground map: Hall 13

Our range of products

Product categories

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.01  Machines and equipment for preprocessing and recycling
  • 03.01.010  Recycling plants
  • 03.01.010.03  Recycling plants for EPS, EPP, EPE waste

Recycling plants for EPS, EPP, EPE waste

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.005  Machinery for foam and reactive resins
  • 03.02.005.01  Preexpanders, foaming machinery for parts and blocks (for EPS, EPP, EPE)
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.07  Process automation
  • 03.07.007  Material handling
  • 03.07.007.01  Silos

Our products

Product category: Preexpanders, foaming machinery for parts and blocks (for EPS, EPP, EPE)

ASM-B

PRE-EXPANDER TYPE ASM-B Features and Advantages
CE Certification,
AISI 304 stainless steel, expansion chamber.
Agitator, speed control via drive. (Allenbradley-USA)
Fluidized bed dryer, inside floor parts made of AISI 304 stainless steel
PLC Automation System (Siemens-Germany)
Color Touch Screen Panel size 12” (Siemens Germany)
Receipe Menu 99 pcs
Pressure Sensor-Temperature Sensor (Jumo-Germany)
Proportional Steam Control Valve (Gemu-Germany)
Proportional Exhaust Control Valve (Gemu-Germany)
SSWW bottom for fast cycle and less steam consumption (made in Belgium)
Pneumatic Control Valves (Festo-Germany)
Internet Service Module (Siemens-Germany) - optional
Homogenous density distribution
Automatic Density Control System with adjustment control - optional
Steam Ventilation Hood
The unit is equipped with a steam-air heat exchanger inside, dryer
Material Transport unit, has a rotary valve system

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Product category: Preexpanders, foaming machinery for parts and blocks (for EPS, EPP, EPE)

ASM-B 150

ASM-B 150 SMALL SCALE BATCH TYPE PRE-EXPANDER
Working Pressure: max. 0,45 bar
Chamber volume:150 lt
Chamber material stainless steel - dryer stainless steel
Dosaging - automatically with precision scales
Scaling 1000/1(material feeding max 3,5 kg for 150 lt)
Steaming and exhaust adjustment with proportional PVD valvesInstalled power : 8,4 kw
Color : RAL 5012
Capacity in kg/cycle: For 150 lt expansion level ;3.75 kg / per cycle and cycle time 70 sec.
Means Hourly capacity 50 cycle x 3.75 kg =187,5 kg
Consumption of steam (kg) per/cycle 1.8-2 kg steam per cycle Consumption of electricity kW per/cycle 8 Kw /hour -0.16 Kw /cycle
Consumption of compressed air m³ per/cycle 100 -125 lt/cycle
Density tolerance 1.5 -2%

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Product category: Preexpanders, foaming machinery for parts and blocks (for EPS, EPP, EPE)

ASM-BV 900

ASM-BV 900 VACUM TYPE BATCH PRE-EXPANDER
Chamber Diameter:900 mm
Chamber Volume:0.6 m3
Vacuum vessel:0,6 m3
Vacuum pump: 7,5 kW
Raw material with suction blower: 5,5 kW
Raw material suction vessel stainless steel with ATEX sensor
Raw material bunker
Sensor ATEX type1 pc.level sensor ATEX type
Production Capacity: 
           15 kg/m³ -(*)17/24 m³/ hour approx. 200-280 kg/hour
           20 kg/m³ -(*)25/32 m³/ hour approx. 500-480 kg/hour

(*)Mentioned values are avarage capacities, which is reachable with proper quality and the rigth type of the raw materials.For low density production, it is necessary to use the suitable raw material only. Air comsumption:±130 litre/min
Max.air consumption on safety mode:±1.200 litre/min

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Product category: Preexpanders, foaming machinery for parts and blocks (for EPS, EPP, EPE)

EPS SHAPE MOULDING MACHINES

TYPE: AEM-E  EPS MOULDING MACHINE
CE Certification,
Operating pressure max. 1.6 bar standard
Aluminium Profile Steam Chambers,
Quick mould change system with clamping frame
Back ejection plate, adjustable, on fixed side.
Mould change rail incl. moveable manual hoist 1000/2000 kg.
Pressured filling system 120 lt with 16 exits.
Vacuum Unit with 1 vacuum pumps (POMVAK-TURKEY)+ 1 water pump 4 kW (POMVAK-TURKEY)
Air Blower 2,2 KW for material suction to pressure filler.
Control Panel/Process Control:(BACHMANN-AUSTRIA)/Display 12” color touch panel (ASEM-ITALY)
Electronic Stroke Measuring Device (TR-GERMANY)
Prop.Regulation (GERMANY)
Pneumatic Command and Control (FESTO-GERMANY)
High Speed Hydraulic Unit 7.5 kW (PARKER-Germany)

TYPE: AEM-K EPS MOULDING MACHINE
CE Certification,
Operating pressure max. 1.6 bar Standard
Moulding Area: 2075*1475 mm:3,060 m2
Female Flange Dim.: 2150*1550  mm
Male Flange Dim.: 2125*1525 mm
Suitable mould connection design for monoblock steam chamber and fast mould change system
Hydraulic Stroke: 1500 mm
Back ejection plate, adjustable, on fixed side.
Mould change rail incl. moveable manual hoist 2000 kg.
Pressured filling system 300 lt with 32 exits.
Vacuum Unit with 2 vacuum pumps (POMVAK-TURKEY)+ 1 water pump 4 kW (POMVAK-TURKEY)
Air Blower 2,2 KW for material suction to pressure filler.
Control Panel/Process Control:(BACHMANN-AUSTRIA)/Display 12” color touch panel (ASEM-ITALY)
Electronic Stroke Measuring Device (TR-GERMANY)
Prop.Regulation (GERMANY)
Pneumatic Command and Control (FESTO-GERMANY)
High Speed Hydraulic Unit 11 kW (PARKER-GERMANY)

TYPE: AEM-EE EPS ELECTRICAL DRIVE MOULDING MACHINE
CE Certification,
Electric Servo Drive (KEB-GERMANY)
Operating pressure max. 1.6 bar standard
Aluminium Profile Steam Chambers,
Quick mould change system with clamping frame
Back ejection plate, adjustable, on fixed side.
Mould change rail incl. moveable manual hoist 1000 kg.
Pressured filling system 120 lt with 16 exits.
Vacuum Unit with 1 vacuum pumps (POMVAK-TURKEY)+ 1 water pump 4 kW (POMVAK-TURKEY)
Air Blower 2,2 KW for material suction to pressure filler.
Control Panel/Process Control:(BACHMANN-AUSTRIA)/Display 12” color touch panel (ASEM-ITALY)
Prop.Regulation (GERMANY)
Pneumatic Command and Control (FESTO-GERMANY)

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Product category: Preexpanders, foaming machinery for parts and blocks (for EPS, EPP, EPE)

EPP SHAPE MOULDING MACHINES

TYPE: AEM-E PP  EPP MOULDING MACHINE
CE Certification,
Operating pressure max. 5 bar standard
Steel steam chamber system, aluminium coated with outside thermal insulation.
Multi position clamping/loading of male/female through combined hydraulic/mechanic locking system.
Quick mould-change system with clamp-frame
Back ejection plate, adjustable, on fixed side.
Mould change rail incl. moveable manual hoist 1000/2000 kg.
Pressure filling system 150 lt with 16 exits.
Vacuum Unit with 1 vacuum pumps (POMVAK-TURKEY)+ 1 water pump 4 kW (POMVAK-TURKEY)
Air Blower 2,2 KW for material suction to pressure filler.
Control Panel/Process Control:(BACHMANN-AUSTRIA)/Display 12” color touch panel (ASEM-ITALY)
Electronic Stroke Measuring Device (TR-GERMANY)
Prop. Regulation (GERMANY)
Pneumatic Command and Control (FESTO-GERMANY)
High Speed Hydraulic Unit 7,5 kW (PARKER-GERMANY)

TYPE: AEM-TU EPP MOULDING MACHINE
CE Certification,
Operating pressure max. 5 bar standard
Steam chamber system,Table press, meaning of possibility of connecting standart steam chambers and monoblock steam chambers.
Multi position clamping/loading of male/female through combined .
Hydraulic/mechanic locking system.
Quick mould-change system with clamp-frame.
Back ejection plate, adjustable, on fixed side.
Mould change rail incl. moveable manual hoist 1000/2000 kg
Pressure filling system 150 lt with 20 exits.
Vacuum Unit with 1 vacuum pumps (POMVAK-TURKEY)+ 1 water pump 4 kW (POMVAK-TURKEY
Air Blower 2,2 KW for material suction to pressure filler.
Control Panel/Process Control:(BACHMANN-AUSTRIA)/ Display 12” color touch panel (ASEM-ITALY)
Electronic Stroke Measuring Device (TR-Germany)
Prop.Regulation (Germany)
Pneumatic Command and Control (Festo-Germany)
High Speed Hydraulic Unit 7,5 kW (PARKER-Germany)

TYPE: AEM-K EPP MOULDING MACHINE
CE Certification,
Operating pressure max. 5 bar standard
Steel steam chamber system, aluminium coated with outside thermal insulation.
Multi position clamping/loading of male/female through combined
Hydraulic/mechanic locking system.
Quick mould-change system with clamp-frame
Back ejection plate, adjustable, on fixed side.
Mould change rail incl. moveable manual hoist 1000 kg.
Pressure filling system 90 lt with 18 exits.
Vacuum Unit with 1 vacuum pumps (POMVAK-TURKEY)+ 1 water pump 4 kW (POMVAK-TURKEY)
Air Blower 2,2 KW for material suction to pressure filler.
Control Panel/Process Control:(BACHMANN-AUSTRIA)/ Display 12” color touch panel (ASEM-ITALY)
Electronic Stroke Measuring Device (TR-Germany)
Prop. Regulation (Germany)
Pneumatic Command and Control (FESTO-Germany)
High Speed Hydraulic Unit 7,5 kW (PARKER-Germany)




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Product category: Preexpanders, foaming machinery for parts and blocks (for EPS, EPP, EPE)

AUTOMATIC EPS SHEET CUTTING LINES

CUTTING LINE TYPE: AKH 
  • CE Certification
  • Block can be cut 1,2 mt or 1 mt
  • Cutting Capacity: 1,2 mt/min-2,0 mt/min 15-20 kg/m3 density
  • PLC Automation System (SIEMENS-GERMANY)
  • Color Touch Screen Panel size 15” (SIEMENS-GERMANY)
  • Pneumatic Control Valve (FESTO-GERMANY)
  • Hydraulic Unit for tilting (PARKER-GERMANY)
BLOCK TILTING UNIT
Hydraulically operated unit with feeding conveyor for 4 pcs blocks and centering pneumatic unit.

AUTOMATIC WIRE SETTING FOR HORIZONTAL CUTTING
  • Ossilation stroke: 30 mm
  • Ossilation Speed: 120 rpm/min
  • Wire quantity: 80 wires
  • Wire thickness: 0,47 mm
  • Minimum cutting thickness: 10 mm (not for the complete block)
  • Compressed air presssure: 6-7 bars
  • Wire setting time: 1,5 min
  • Servo motor & Invertor: Bosch Rexroth
  • PLC: Siemens S7/1500
  • HMI Panel: KTP 400/600/700
  • Fuses: SchneiderSchrack
  • Contactors: Schneider
  • Photocells: Sick
  • Profibus modules: Wago
  • Motors & Gearbox: Bonfiglioli / Yılmaz
  • Hydraulic: Parker
  • Pneumatic Drives: Festo
  • Pneumatic Cylinders: Pemaks
  • Bearings: SKF-INA
SIDE TRIMMING UNIT
3 pcs of cutting wires, 2,5 kVA Transformator capacityIncluding cooling fans.

TOP SCRAP RECOVERY UNIT
Equipped with vacuum suction unit, the skin come out from the top of the blockmould collected via 1400 mm conveyor.
  • Max. Sheet Thickness: 20mm
  • Max. Dimensions W:1300mm H: 1200-1600 mm
PRE-CRUSHER FOR SCRAP RECOVERY SYSTEM
  • Number of crusher shaft: 2 pieces
  • Motor –single ,4 kW
  • Max.density to crush:35 kg/m3
  • Max.crushing thickness:30-40 mm
  • Material transport fan:5.5 kW included
DE-STACKER
  • The welded and bolted framework made of Standard steel profiles is grounded and painted blue according RAL 5012
  • Capacity: 14-16 block/hour
  • Servo driven stacking/ de-stacking adjustment
  • Synchronized operation between cutting line and packing machine
VERTICAL CUTTING UNIT TYPE
(12 wires) 4,5 KVA Transformator capacity. Cutting always from bottom to top.

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Target Products
Film/Sheet

Product category: Preexpanders, foaming machinery for parts and blocks (for EPS, EPP, EPE)

PACKAGING MACHINE

TYPE: PPZ-1300 AT
  • CE Certification
  • Max. Pack. Dim: 1000x1200x600 (650) mm
  • Packaging in polyethylene film (PE Foil)
  • Capacity: Up to 8 pack./min. (Electrical drive welding jaw)
  • Sheets of styropor are manually brought on the inlet (feeding) part of machine and after that process is fully automated.
  • High speed sequences of automatic cycles.
  • Orientation-right
  • Electrical power: 2 kW
  • Operating voltage - 400 V, 50 Hz
  • Air pressure - 6 bar
  • Microprocessor control device - Siemens
  • Seal/ foil width max. - 1.250 mm
  • Paint in - RAL5015
  • Densities - according to EN 13163 standards
  • Film Material - Standard PE film LDPE pure, no regrind add.
  • Thickness-20-45 µ - most usual thickness is 30 µ
  • Melt index of PE - 2-3
  • Slip additives -without slip additives
  • Elasticity of PE along - app.10 % - elasticity is not stretching it is a tolerance of deformation
  • Elasticity of PE cross - less than beter
  • Film Width: - 1.040 mm for 1.000 mm EPS


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Applications
Packaging

Product category: Preexpanders, foaming machinery for parts and blocks (for EPS, EPP, EPE)

EPS BLOCKMOULD MACHINE (VERTICAL TYPE)

Features and Advantages
  • Fully Automatic, Vertical Type, CE Certification
  • One side openning door which ensures the steam and vacuum tigthness 100 % during the process
Production capacity
  • 15-20 block/hour - 15 kg/m3 density
  • Machine Color: RAL 5012 Ligth Blue
  • Automatic Filling Silo with vacuum blower
  • Foam Deloading Conveyor with weighing system
  • Complete body insulated by Glasswool
  • Blockmould elevator and exit conveyor for 4 pcs blocks
  • PLC Automation System (Siemens-Germany)
  • Color Touch Screen Panel size 12.2” (Siemens-Germany)
  • Receipe Menu 99 pcs
  • 2 pcs Foam Pressure Control (Jumo-Germany)
  • Automatic Feeding Injector, Blow-Back Spec. Diameter Ø250-1 pc
  • Steam Pres. Control Valve (Gemu-Germany)
  • Pneumatic Control Unit (Festo-Germany)
  • Steam Chamber Walls made by AISI 304 Stainless Steel Wedge Wire (MADE IN Belgium)
  • Hydraulic System (PARKER-Germany)
  • Filling Control Switch
  • Printing Module (RS232)
  • Internet Service Module (Siemens-Germany) - optional
  • Production Reporting Module (Siemens-Germany)
  • Steam, Foam, Production Diagram (Siemens-Germany)
  • Homogenous Block density (+/- 3%)
  • Low energy consumption and high output
DRY VACUUM UNIT
Features and Advantages

  • CE Certification
  • As an alternative to the standard vacuum units, the new type dry vacuum system is used without condenser.The system which has closed-circuit cooling system, equipped with 2 heat exchanger unit. With this system, water loss and the need for cooling towers disappeared, With high efficient dry vacuum system, it is possible to produce dry and lower internal tensioned blocks. System will be designed according to blockmould machine.
  • Cylindirical Vacuum Tank 5-10 m3
  • Steam/air exchanger
  • Vacuum Pumps
  • Water/air exchanger and closed water circuit for vacuum pumps.
  • Condenser water seperation system.
  • Piping and pneumatic butterfly valve group.

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Product category: Silos

STORAGE SILOS FOR EPS & EPP

SILO BAGS
  • Antistatic Polyester Material (Made in Germany)
  • Custom made silo bags
  • Silo-bag sewn of synthetic permeable to gas fabric, color similar to white in antistatic design (Electrostatic discharges are via woven carbon threads-not steel threads!)
  • Silo top-cover with large filter cloth sections for optimal dust free venting
  • Silo-inlet suitable for feeding pipes 200-250 mm i.d. (or as per requirement)
  • Silo-outlet suitable for Akkaya- Silo-outlets for block or shape moulding production (or as per requirement)
  • Two (2) inlets on side for level control sensors (min/max level)
  • Zipper in the cone part for complete silo cleanout
SILO FRAMES
  • Corrosion protected 1 layer primer painted
  • Custom Made Silo Frames
  • Produced by round pipe or rectangular profile which is calculated and designed according to the silo volume. It is protected by anti-rust.

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Product category: Recycling plants for EPS, EPP, EPE waste

RECYCLING SYSTEM

COMPLETE DE-DUSTING UNIT
TYPE: ATM 1500&ATS 1000 Features and Advantages
  • Capacity: 15m3/hour
  • In complete sound insulated cabinet with one dust-separation unit and transport fan (4 kW) to transfer the recycled material to the storage silos as well as blower (2,2 mW) to transfer the dust to the filter unit.
  • Max. 300 lt filter bags to filter the dust coming from the dust separation unit.
  • Electrical Control Panel 3x380 V AC
  • Airlock 0,37 kW
  • Dedusting Brush 0,37 kW
  • Dedusting filter 1,5x1,5 mm filter 4 pcs
  • ATS 1000: With combined pre-crushing and compaction of EPS Material. Density from 175-250 kg/m3 depending on material Hopper Opening: 400x780 mm Capacity: 35-45 kg/h Size of Octagonal Rod(compacted material): 150x150 mm Dusts are collected in silo and compacted by the compactor under the silo.
EPS PRE-CRUSHER & GRINDER
TYPE: AKM 1230 Features and Advantages 
  • Feeding Inlet: With opening on the top 1230x600mm built with sound insulated cabinet
  • EPS Pre-Crusher: With opening on the top 1230x600mm built with sound insulated cabinet (4 kW)
  • With 6 mm screen 10 m3/h
  • With 10 mm screen 15 m3/h
  • EPS Granulator: With opening on the top 1230x600 mm built into sound insulated cabinet.(15 kW)
  • With 6 mm screen 10 m3/h
  • With 10 mm screen 15 m3/h 
  • With 15 mm screen 20 m3/h
  • Sound Insulation Cabinet: Made by mineral wool, painted steel sheet.
  • Transport Fan Type: FHR 18 5,5 kW.
  • Electrical Control Panel 3x380 V AC
MIXING UNIT
TYPE: AMX 1000
CE Certification
Standart Capacity: 100 m3/hour
2 rotary type mixers 400 mm diameter.
1 rotary is running at constant speed (virgin material).
2 rotary is running upon mixing percentage,
controlled electronically,
(2 pcs of silos 10 m3
2 pcs of transfer fan 5,5 kW, 4 pcs of level sensor)
1 pc of block filling fan 5,5 kW
Speed control for Scrap Material
Electrical Control Panel Siemens drive unit-connected to Blockmould.

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Hot Topics
Circular Economy

About us

Company details

Since 1980 AKKAYA engineers and manufactures machinery for processing expandable Polystyrene (EPS) Intensive exchange of experience with all our customers enabled the engineering of cost-efficient, highly productive, easy to maintain and user friendly machines and production lines - which are exported global since 1990 as well. Our export share above %89 is due to the steady further developments of practical production-systems with the newest technology. 

Akkaya has been producing EPP machinery and equipments since 2010, together with Foamatec. 

RANGE OF PRODUCTS
• Machines and production- lines for the manufacture of EPS- rigid foam insulating boards for ground floor, wall, ceiling and roof.
• Machines and production-lines for the manufacture of EPS-shape mouldings

SERVICES
• Plant layout
• Spare parts supply
• Field installation
• Start-up
• Customer service
• Machine maintenance
• Improvement of production costs
• Staff training
• Design of turn-key production lines

RANGE OF PRODUCTS
Block-moulds in vertical design
High efficient Vacuum-systems for block-moulds
Cutting-lines for blocks
CNC- contour cutting unit
Recycling system
De-dusting system
Dosing and mixing system
Tight packing machine for boards
Batch- pre-expanders (EPS-EPP)
Storage silo systems for indoor and outdoor location
Shape moulding machines (EPS-EPP)
Take-off and stacking systems for shape moulding machines
High efficient central Vacuum-systems for shape moulding machines
Central material supply systems for shape moulding machines
Turn-key production lines for block and shape moulding production
Container type (mobile) production facilities

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