AHP Merkle GmbH of Gottenheim at K 2019 in Düsseldorf -- K Trade Fair

AHP Merkle GmbH

Nägelseestr. 39, 79288 Gottenheim
Germany
Telephone +49 7665 42080
Fax +49 7665 420889
mailbox@ahp.de

Hall map

K 2019 hall map (Hall 1): stand C04

Fairground map

K 2019 fairground map: Hall 1

Contact

Team Verkauf

Phone
+49 7665 4208-0

Email
verkauf@ahp.de

Our products

Product category: Barrels

Quick Delivery Program Hydraulic Cylinder

Today we have already produced what you will be missing tomorrow. Our most successful cylinders are already now available for delivery.
Our huge quick delivery program includes now about 420 types, piston diameters, stroke combinations which you can equip with many various additional options.
We supply cylinders of our quick delivery program with a price benefit of at least five percent!

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Product category: Barrels

Locking cylinder

The Locking Cylinder is designed for the application in injection mold manufacturing

Depending on the part geometry to be injected, it may be necessary to create a breakthrough or an undercut. The application requires keeping a core or a feeder in the cavity. This task is achieved through a Locking Cylinder. With its compact design, it withstands very high forces thanks to a mechanical locking mechanism (positive locking). This is mainly used in injection mold manufacturing.

• Compact block construction
• High holding force
• Locking with pretension is possible
• Reliable signal emission in locked condition

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Product category: Barrels

Electro-hydraulic linear drives

ahp meets electro

It sounds kind of fabulous. A development that combines the advantages of all previous technical solutions for a linear drive system in a single successful product.
But what exactly is an a-ahp drive?
It is a force and position controlled linear axis for high forces of up to several 100 tons and accuracies in the μm range. An e-AHP drive only consumes energy when it is needed in the process. Oil leaks caused by burst or leaking hoses are just as much a thing of the past as energy-intensive and noisy central hydraulic units or pneumatic compressors. The e-AHP series stand out due to an encapsulated system without rotary seals. The systems are extremely wear-resistant and so unsoiled that they can also be used in clean rooms or in food production without hesitation.
Lift your products to a new technology level with the e-ahp linear drives!
Our for standard series can be used for most applications.

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Product category: Barrels

Block cylinder

A characteristic feature of block cylinders is their rectangular housing. This housing shape allows the implementation of various mounting options. They can be operated with an operating pressure of up to 500 bar (7250 PSI), and there are various options for sensing the piston position. For strokes greater than 200 mm (7.87 inches) the housing has a cuboid shape; larger strokes are implemented using a tube between the cuboid head and the bottom. The main area of application of block cylinders is mold construction.

  • Compact Hydraulic Cylinder
  • Maximum operating pressure 320bar and 500bar
  • Primarily used for mold construction
  • Piston diameters from Ø16mm to Ø200mm
  • Several piston diameters with standard strokes in stock
  • Multiple mounting options available
  • Piston rods ground and hardened
  • Various switch types available for limit position polling
Cylinder series  

  • block cylinder with system port - hydraulic fluid connection and mounting in extremely small locations
  • block cylinder with inductive proximity switch, pressure-resistant inductive proximity switches - temperature range: -25 to +80/120 °C and adjustable Position sensor can be specified with order block cylinder with inductive proximity Switch and System port, pressure-resistant inductive proximity switches and adjustable position sensor can be specified with order
  • block cylinder with position sensing with special limit switches up to 140°C and adjustable switching point up to 8mm possible at the end of the stroke; Sensor unit can be used as a standalone unit
  • block cylinder für magnetic field sensors with a temperature range: -20 to +70/130 °C and position sensor can be adjusted at any time
  • block cylinder with mechanical switch with a temperature range: -5 to +80/180 °C and position sensor can be adjusted at any time
  • block cylinder with external inductive proximity switch BZH for stroke of up to 50 mm and temperature range: -25 to +70/120°C; position sensor can be adjusted at any time
  • block cylinder with Long stroke for strokes > 200 mm with spacer tube and BRBN with pressure-resistant inductive proximity Switches, temperature range: -25 to +80/120 °C
  • block cylinder with non-rotating piston rod

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Product category: Barrels

Circular block cylinder

Circular block cylinders are a variant of the block cylinder product line. Their structural design is the same as that of the block cylinder. Their externally visible difference from them is their cylindrical housing, which has proven to be advantageous in some installation situations where little space is available.

  • Maximum operating pressure 500 bar
  • Compact design
  • Piston rods ground and hardened
  • Short delivery times - large stock range
  • Piston diameters from Ø 16 mm to Ø 100 mm
  • Various standard strokes
  • Multiple mounting options available
  • Structure as for block cylinder

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Product category: Barrels

Screw-in cylinder

The most space-saving option among AHP Merkle hydraulic cylinders are the screw in cylinders. Because these cylinders are screwed directly into the tool, the tool functions as a housing. The customer / user only has to create the mounting bore with the associated intake bores for forwards and return travel in the tool. There are both single-acting and double-acting options.

  • Round Short-Stroke Cylinder
  • External thread means it can be integrated in a tool
  • Very small size for small installation areas
  • Maximum operating pressure 250bar
  • Piston rods ground and hardened

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Product category: Barrels

Tie rod cylinder

  • Hydraulic Cylinder according to DIN/ISO 6020/2
  • Maximum operating pressure: 160 bar
  • Piston diameters from Ø 25 mm to Ø 200 mm
  • Multiple mounting options available
  • Equipped with linear cushioning
  • Ground, hardened and hard chrome-plated piston rods as a standard
  • Equipped with Viton® seal as a standard
  • Tie rod rolled
  • Interchangeable assembly dimensions
  • Easy and quick maintenance and installation
  • Quick availability

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Product category: Barrels

Short-Stroke cylinder

Short-stroke cylinders have an external thread over their entire length. This means that they can be screwed into or flanged directly to a fixture, and can thus be adjusted optimally. Such cylinders can be fixed very easily using the supplied lock nut. Both hydraulic connections are arranged axially on the cylinder bottom.

  • Maximum operating pressure 160bar
  • Compact design
  • Piston rods ground and hardened
  • Short lead times
  • Very flexible installation options thanks to an external thread on the housing
  • Fitted with Viton® seals as standard
  • Piston diameters from Ø25mm to Ø50mm

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Product category: Barrels

Cube cylinder

Cube cylinders are cylinders with especially small external dimensions. They are thus used most often when there is not enough space for standard or block cylinders. Their maximum operating pressure is 400 bar (5800 PSI).

  • Maximum operating pressure 400bar
  • Compact design
  • Specially designed for short strokes
  • Piston rods ground and hardened
  • Short lead times
  • Large stock range
  • Piston diameters from Ø25mm to Ø50mm

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Product category: Barrels

Flanged cylinder

Flanged cylinders are round hydraulic cylinders with flanges. Thanks to their small dimensions they are often used in fixture and mold construction. The pressure ports are located in the screw-on flange, and thus at one end of the cylinder. In practice, flanged cylinders are best suited for strokes up to 100 mm; in addition, the use of double-lined cylinders is advisable.

  • Compact Hydraulic Cylinder
  • Maximum operating pressure 250bar
  • Primarily used for mold construction
  • Piston diameters from Ø25mm to Ø80mm
  • Piston rods ground and hardened
  • Connections always on one side
  • Multiple mounting options available

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Product category: Barrels

Core pull units

Core pull units are primarily used in mold construction, but can also be used for other applications in which precise guiding is needed. By using these units, the user does not need to design an elaborate guide, such as those required with core pullers. The core pull unit is designed so that the entire piston surface is acted upon for „pulling“. Unlike with a pulling cylinder, this means that a smaller piston can be used with the same operating pressure. The space savings with this design can be up to 35% compared to conventional solutions. The precise guiding of the slide is ensured through the use of cross roller guides.

  • Specially designed for core pulling
  • Maximum operating pressure 250bar
  • Piston diameters 32mm, 40mm and 50mm
  • Ground, hardened and hard chrome plated piston rods
  • During core pulling, the full piston area is available, meaning that a smaller piston diameter is required.
  • Guided through high-precision cross-roller guides
  • End position attenuation on both sides as standard

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Product category: Barrels

Double-Lined cylinder

Double lined cylinders are hydraulic cylinders with a very special design. Structurally they are designed with two cylinder tubes that are built one inside the other and sealed pressure-tight relative to each other. They can be ordered even for long strokes. The distinguishing feature of double lined cylinders is their round construction with a flange at one end. The flange is located either at the rod end or at the piston end. Attached to this flange are both ports for the forwards and return stroke, and the cylinder is also mounted on it. The use of double lined cylinders is always advisable when due to long strokes and installation in large molds one end of the cylinder is hard to access, and thus both ports have to be located on one end.

  • Round Hydraulic Cylinder
  • Maximum operating pressure 250bar
  • Piston diameters from Ø32mm to Ø80mm
  • Connections always only on one side, even with larger strokes
  • Multiple mounting options available
  • Ground, hardened and hard chrome plated piston rods
  • Connection also possible using O-Ring seal. This means that there is no need to line the cylinder

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Product category: Barrels

Push unit

The type BSE was developed from our well-proven block cylinder and therefore particularly suitable for all strokes up to 100 mm. There is also a wide version and also the BSEP version with switches, which are operated via the front plate or switch actuators. The type ZSE comes from the HZ technology. The stroke-dependent parts are customized for you. Its characteristics render is quite robust. Again, there is a variant, the ZSEP, with switches that are operated via the front plate or switch actuators. There is also the BZS cylinder, which is technically the further development of our proven block cylinder and therefore particularly suitable for strokes up to 100 mm.

  • Maximum operating pressure 250 bar
  • Comprehensive standard range
  • Guided front plate for accepting tools on request
  • Short lead times
  • Large stock range
  • Piston rods ground and hardened
  • Standard strokes 50mm, 75mm, 100mm
  • 2, 3 or 4 columns
  • Series: BSE/BSEP and ZSE/ZSEP
  • Multiple mounting options available
  • Use primarily as deburring or cutting tool
  • Developed into the standard by AHP Merkle

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Product category: Barrels

Stamping cylinder

The stamping cylinders are a further development of the block cylinder. A characteristic feature of stamping cylinders is that thanks to the special design and arrangement of their seals and guides they can absorb the large dynamic loads that are generated during stamping.

  • Specially designet for stamping work
  • Maximum operating pressure 250 bar
  • Compact cylinder
  • Multiple mounting options available
  • dipp System
  • Piston Diameters from Ø 40 mm to Ø 200 mm
  • Hole pattern as BZ 500
  • Ground, hardened and hard chrome plated piston rod

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Product category: Barrels

AHP standard cylinder

AHP Merkle classifies its standard cylinders into three pressure ranges (100, 160 und 250 bar / 1450, 2320 and 3625 PSI) and four series (UZ 100, HZ 160, HZ 250 and HZH 250). These are all characterized by their round construction with a screwed head and bottom. Customers can choose between twelve different mounting options and the choice of integrated proximity switches or linear position transducer.

  • Round body cylinder
  • Maximum operating pressure 100bar, 160bar or 250bar
  • Model types UZ100, HZ160, HZ250, HZH250
  • Ground, hardened and hard chrome plated piston rods
  • Short length
  • Short lead times
  • Piston diameters from Ø16mm to Ø100mm
  • Multiple mounting options available
  • Inductive proximity switch available as an option

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Product category: Barrels

DIN standard cylinder

  • Maximum operating pressure 160 bar or 250 bar
  • Hydraulic Cylinder to DIN/ISO standards
  • Ground, hardened and hard chrome plated piston rods
  • Multiple mounting options available
  • Piston diameters from Ø25 mm to Ø200 mm
  • Large range of accessories

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Product category: Barrels

Hydraulic cylinder with external guide

These hydraulic cylinders are available with external guides for max. pressures of up to 160 bar (2320 PSI). The cylinder liner is plasma nitrated and suitable for use as a guide. These cylinders are used very often in aluminum die casting systems.

  • Maximum operating pressure 160bar
  • Ground, hardened and hard chrome plated piston rods
  • Plasma nitrided cylinder barrel, good guide properties
  • Piston diameters from Ø 63mm to Ø 140mm
  • Floor side flange mounting
  • Attenuation possible, adjustable on both sides
  • Connection via O-ring seal possible (thereby eliminating the need for piping)

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Company news

Date

Topic

Download

Jun 4, 2019

Electro-hydraulic linear drives

ahp meets electro

It sounds kind of fabulous. A development that combines the advantages of all previous technical solutions for a linear drive system in a single successful product.
But what exactly is an a-ahp drive?
It is a force and position controlled linear axis for high forces of up to several 100 tons and accuracies in the μm range. An e-AHP drive only consumes energy when it is needed in the process. Oil leaks caused by burst or leaking hoses are just as much a thing of the past as energy-intensive and noisy central hydraulic units or pneumatic compressors. The e-AHP series stand out due to an encapsulated system without rotary seals. The systems are extremely wear-resistant and so unsoiled that they can also be used in clean rooms or in food production without hesitation.
Lift your products to a new technology level with the e-ahp linear drives!
Our for standard series can be used for most applications.

More Less

About us

Company data

Number of employees

101 - 500

Foundation

1973

Target groups
  • Plastic product manufacturing
  • Rubber manufacturing / processing
  • Machinery construction
  • Medical technology / precision engineering / optics