Permanent-electro magnetic systems for rail machiningThe new magnetic clamping system Quad Rail represents the most revolutionary solution for rail machining
Why use a permanent-electro magnetic system for holding the rail during processing? Not limited by the presence of the brackets, the tool has full access to the rail. With just 2 placements you can work completely on foot, mushroom or soul of the rail, make through holes and also mill undercuts.
The high magnetic clamping force allows you to increase the depth of cut, reducing the processing time. The magnetism guarantees a uniform clamping of the rail, with a consequent reduction of vibration and consumption of the tools, achieving higher quality. The alignment between the piece and the machine is always perfect.The advantages of Quad Rail
- Rail accessible to foot and mushroom with a single setup
- Absence of machining vibrations
- Uniform clamping (best finishes and tolerances)
- Strong and accurate holding force
- Perfect alignment of the rail
- Easy and fast positioning
- Easy chip removal.
A Quad Rail system consists of a set of modular elements for composing magnetic variable-length tables, to suit different types of rails. Each module presents 2 separate magnetic clamping areas for the foot and the rail head, developing a total clamping force of 14 tons / m.
Quad Rail modules are universal, equipped with one or more sets of pole extensions, designed to adapt perfectly to different rail profiles. Different configurations are available, according to the machine and to the machining procedure.