Gema Elektro Plastik ve Elektronik San. Dis Tic. A.S. of Izmir at K 2019 in Düsseldorf -- K Trade Fair

Gema Elektro Plastik ve Elektronik San. Dis Tic. A.S.

Ege Serbest Bolgesi, Koru Sk., No:12 Gaziemir, 35410 Izmir
Turkey
Telephone +90 232 2515041
Fax +90 232 2580011
info@gemapolimer.com

Hall map

K 2019 hall map (Hall 7, level 1): stand C21

Fairground map

K 2019 fairground map: Hall 7, level 1

Our range of products

Product categories

  • 01  Raw materials, auxiliaries
  • 01.01  Thermoplastics
  • 01.01.010  Bioplastics
  • 01.01.010.01  Bioplastics, biobased

Bioplastics, biobased

  • 01  Raw materials, auxiliaries
  • 01.01  Thermoplastics
  • 01.01.010  Bioplastics
  • 01.01.010.02  Bioplastics, biologically degradable

Bioplastics, biologically degradable

  • 01  Raw materials, auxiliaries
  • 01.01  Thermoplastics
  • 01.01.010  Bioplastics
  • 01.01.010.07  PLA (polylactic acid, Polymilchsäure)

PLA (polylactic acid, Polymilchsäure)

  • 01  Raw materials, auxiliaries
  • 01.01  Thermoplastics
  • 01.01.010  Bioplastics
  • 01.01.010.14  Bioplastics, starch based

Bioplastics, starch based

  • 01  Raw materials, auxiliaries
  • 01.01  Thermoplastics
  • 01.01.010  Bioplastics
  • 01.01.010.17  Compounds/Blends
  • 01  Raw materials, auxiliaries
  • 01.01  Thermoplastics
  • 01.01.018  Compounds (Polymer blends)
  • 01  Raw materials, auxiliaries
  • 01.01  Thermoplastics
  • 01.01.038  Masterbatches
  • 01  Raw materials, auxiliaries
  • 01.01  Thermoplastics
  • 01.01.076  Polyethylene blends

Polyethylene blends

  • 01  Raw materials, auxiliaries
  • 01.01  Thermoplastics
  • 01.01.093  Polypropylene
  • 01  Raw materials, auxiliaries
  • 01.01  Thermoplastics
  • 01.01.094  Polystyrene (PS)

Polystyrene (PS)

  • 01  Raw materials, auxiliaries
  • 01.11  Fillers
  • 01.11.030  Mineral fillers

Mineral fillers

Our products

Product category: Compounds/Blends, Compounds (Polymer blends), Polypropylene

GEMAPILEN GF

 The GEMAPILEN GF series of compounds are 10% to 40% Glass fiber reinforced Polypropylene products. They are manufactured with Homo-Polymer or Co-Polymer to fit requirement.

GEMAPILEN GF substantially increases the mechanical properties of products much further than what can be obtained through the use of mineral based compounds and enhancers or natural blends.

The advantages of GEMAPILEN GF serias as an alternative to straight polymer use or mineral compounds are wide ranging and benefit a number of plastic manufacturing sectors.

Advantages:
  • Superior rigidity levels
  • Greater stiffness
  • Excellent impact resistance
  • Increased heat deflection and resistance
  • Reduced moulding shrinkage
Applications:
  • Automotive industry
  • White goods
  • Electrical appliances
  • Kitchen appliances
  • Furniture
  • Construction

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Applications
Construction, Automotive, White goods/large appliances, Brown goods/small appliances, Furniture

Target Products
Solid

Product category: Compounds/Blends, Compounds (Polymer blends), Polypropylene

GEMAPILEN BRC GF

GEMAPILEN BRC GF series of compounds are 10% to 40% glass fiber reinforced PP Random Co-Polimer. It is manufactured for the new generation of co-extrusion PPRC multilayer composite pipes reinforced with Glass Fiber and specially formulated additives. Composite pipes are an alternative to foil reinforced pipes that are tougher and more cost beneficial.

PPRC pipes reinforced with GEMAPILEN BRC GF demonstrate outstanding mechanical properties such as high strength, high stiffness and excellent impact resistance.

Advantages of multilayer pipes:
  • Composite Pipes have an expansion coefficient close to that of foil pipes and Composite pipes do not elongate
  • Composite Pipes cause no changes in colour, odour or taste of water
  • They can be recycled unlike foil pipes. No heat loss as encountered in foil pipes. Substantially lower material costs compared to foil pipes
  • Excellent elongation ranges
  • Superior rigidity levels
  • Excellent Impact resistance
  • Increased heat deflection and resistance

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Applications
Plumbing & Heating, Supply

Target Products
Tube/Hose, High Strength, Solid

Product category: Compounds/Blends, Compounds (Polymer blends), Polypropylene

GEMAPILEN BKT

The GEMAPILEN BKT series of compounds are 10% to 40% Talc filled Polypropylene products. The advantages of GEMAPILEN BKT series as an alternative to straight polymer use are wide ranging and benefit a number of plastic manufacturing sector.

GEMAPILEN BKT, fortified with special additives and modifiers greatly enhances the physical and mechanical properties of the end product. It has improved rigiity, hardness and heat resistance compated to the base resin. GEMAPILEN BKT can be modified with a wide range of additives such as UV stabilizers, anti-static, flame retardants and many other side modifiers to fit requirements.

Advantages:
  • Heat resistance
  • Rigidity
  • Impact resistance
  • Stiffness
  • Lower elongation
  • Less shrinkage 
  • Injection moulding applications
Applications:
  • Automotive
  • White goods
  • Electronis appliances
  • Furnitures
  • Garden furnitures
  • Home appliances
  • Construction

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Applications
Automotive, White goods/large appliances, Brown goods/small appliances, Garden Furniture, Furniture, Agricultural/Garden

Target Products
Complex Geometry, Colored, Solid

Product category: Compounds/Blends, Compounds (Polymer blends), Polypropylene

Gemapilen FK

Gemapilen FK series are from 60% to 80% Calcium Carbonate (Chalk, CaCO3 filler) filled Polypropylene compounds. As an off-the-shelf product, it is used in both PP raffia and thermoforming applications.

In raffia applications, it can be blended with PP at upto 25% depending on the application.

In thermoforming applications, it can be blended with PP at upto 30% depending on the thickness of the sheet.

Advantages:
  • Lowers raw material overheads
  • Natural Anti-Blocking
  • Environmentally friendly
  • Reduces energy consumption
Applications:
  • Raffia appllcations
  • Thermoforming
  • Cups/Plates
  • Extrusion sheets
  • Folders

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Applications
Consumer Goods

Target Products
Film/Sheet, Complex Geometry, Colored, Solid, Semisolid, Flexible/Elastic

Product category: Compounds/Blends, Compounds (Polymer blends), Polypropylene

Gemapilen EK

Gemapilen EK series are from 60% to 80% Calcium Carbonate (Chalk, CaCO3 filler) filled Polypropylene compounds. It is used in injection moulding applications.

Gemapilen EK can be modified with a wide range of additives such as, UV Stabilized, Impact Modifier, Heat Stabilizer, Flame Retardantal.

Advantages:
  • Reduces moulding shrinkage
  • Better heat stability
  • Lowers raw material overheads
  • Hammadde maliyetlerini düşürür
  • Up to 80% more environmentally
  • Increases tensile strength (*)
  • Increases impact resistance (*)
    (*) at recommended mix ratios

Applications:
  • Garden furnitures
  • White goods
  • Pool accessories
  • Home appliances

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Applications
Plumbing & Heating, White goods/large appliances, Brown goods/small appliances, Garden Furniture

Target Products
Complex Geometry, Colored, Solid

Product category: Compounds/Blends, Compounds (Polymer blends), Polypropylene

GEMAPILEN BS CPMF1

GEMAPILEN BS CPMF1 is from %10 to %70 Barium Sulfate (Barit, BaSO4) filled Polypropylene compounds.

It is specially formulated for the production PP sewage/waste water pipes.

GEMAPILEN BS CPMF1, fortified with special additives and modifiers greatly enhances the physical and mechanical properties of the manufactured products. Barium sulfate and other incorporated additives in Gemapilen BS CPMF1 significantly reduces the product's mould shrinkage when compared to Polypropylene.

Advantages:
  • SOUND INSULATION
  • Stiffness
  • Impact resistance
  • High density
  • Increased heat deflection temperature
  • Reduced moulding shrinkage
 Applications:
  •  Waste water/Sewage pipes

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Applications
Disposal

Target Products
Tube/Hose, Solid

Product category: Compounds/Blends, Compounds (Polymer blends), Polypropylene

GEMAPILEN BS CPMF5

GEMAPILEN BS CPMF5 is from %10 to %70 Barium Sulfate filled (Barit, BaSO4) Polypropylene compounds.

Specially formulated for the production of PP pipe fittings.

GEMAPILEN BS CPMF5 fortified with special additives and modifiers greatly enhances the physical and mechanical properties of the manufactured product. Barium sulfate and other incorporated additives in Gemapilen BS CPMF5 significantly reduces the product mould shrinkage when compared to pure Polypropylene.

Advantages:
  • SOUND INSULATION
  • Stiffness
  • Impact resistance
  • High density
  • Increased heat deflection temperature
  • Reduced moulding shrinkage
Applications:
  • Waste water pipes,
  • sewage pipes
  • fittings

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Applications
Civil Engineering

Target Products
Complex Geometry, Solid

Product category: Compounds/Blends, Compounds (Polymer blends), Masterbatches

GEMATILEN BRD

GEMATILEN BRD  grade of masterbatch & compounds are specifically manufactured for Cast Film and Blown Film applications for BREATHABLE Film Industry. BRD series provides excellent surface characteristics, breathability properties and improves soft touch (cloth-like) feel on the film.

It offers ease processing, high WVTR (Water Vapor Transmission Rate) with outstanding product performance.

Features:
  • Excellent WVTR
  • Very good processability even at high spead of extrusion
  • Optimised porosity in Breathable Film
  • High opacity
  • Easy processing
  • Good mechanical strength
GEMATILEN BRD grade compound & masterbatches can easily extrude into thin films, offering excellent surface characteristics.

Typical applications:
  • Baby diapers
  • Breathable diaper back sheets
  • Feminine hygiene products
  • Industrial protective garments
  • Construction Film
  • Roofing Membrane
  • Housewrap

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Applications
Consumer, Sealing, Construction Equipment, Household Goods

Target Products
Film/Sheet, Flexible/Elastic

Product category: Masterbatches

GEMAPILEN FBK

GEMAPILEN FBK grade of masterbatches are specifically engineered for BOPP film applications. GEMAPILEN FBK series, fortified with specially formulated additives and modifiers greatly enhances the physical and mechanical properties of the film.

Gema BOPP masterbatch product groups:
> Pearlized
> White Pearlized
> Slip
> Antistatic
> Slip-Antistatic
> Antiblock
> Slip-Antiblock
> White
> Special additives

In addition, Gema is able to provide tailor made solutions for specific use to fit requirements.

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Applications
Frozen, Confectionary, Baked Goods, Dry Food

Target Products
Film/Sheet, Printed/Decorated, Flexible/Elastic

Product category: Masterbatches

GEMATILEN SPB

GEMATILEN SPB grade of masterbatch is specifically formulated for nonwoven Spunbond applications. It is a masterbatch suitable for Spunbond technology that contians high percetage of special mineral. 
 
GEMAPILEN SPB Masterbatch Spunbond (ultra fine special treated mineral based masterbatch)

2% -   5% wt. as a mineral additive
7% - 18% wt. as a extender properties

Features & Advantage :
  • Antiblocking
  • Soft Touch
  • Faster cooling
  • E-modulus
  • Dimensional stability
  • Weldability
  • Productivity and formulation costs
Performance
Reduced stickiness
Increased softness and smoothness
Improved dimensional stability (isotropic shrinkage)
Similar wind-up speed

Processing economics
Better heat transport when using GCC may allow an increased line speed
Reduced extrusion pressure
Less polymer to melt reduced energy consumption

Raw material economics
Save resin via mineral addition and thinner fibers
Lower carbon footprint

Wide range of application areas
Application options for existing and new markets
  • Hygiene
  • Baby&Adult diapers
  • Medical
  • Protective clothing
  • Technical products
  •  Architectural nonwovens
  • Coating substrates
  • Agrotextiles & Geotextiles 
  • Disc covers
  • Industrial wipes

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Product category: Compounds/Blends, Compounds (Polymer blends)

GEMATILEN FR B1

GEMATILEN FR B1 is a Halogen Free FLAME RETARDANT compound, specifically formulated for the Aluminium Composite Panels (core layer). It is an off-the-shelf compound consisting special mineral combination carrying Polyolefin resins.

GEMATILEN FR B1 has ease processing properties and excellent adhesion levels between core layer and aluminium skin.

Advantages of using GEMATILEN FR B1 in Aluminium Composite Panels:
 > Excellent Flame Retardance (B1 Grade)
> Easy extrusion/processing
> Good sound properties
> High adhesion strength between core  layer and aluminium skin
> High production efficiency
> Cost-efficient
> Halojen free
> Environmentally friendly

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Product category: Compounds/Blends, Compounds (Polymer blends), Masterbatches

GEMATILEN BKHD

GEMATILEN BKHD is an off-the-shelf compound filler masterbatch. GEMATILEN BKHD is from 50% to 80% Calcium Carbonate (Chalk, CaCO3) filled HDPE based compound. The product has been engineered for extrusion, injection moulding and blown moulding applications.

GEMATILEN BKHD can be blended with LDPE, HDPE, MDPE and LLDPE at upto 40% depending on the application.
 
GEMATILEN BKHD can also be manufactured to customer specification to carry between 10% to 80% Calcium Carbonate.

Advantages:
  • Reduce production costs
  • Cost advantage
  • Upto 80% more environmentally friendly
  • Reduces energy consumption
Applications:
  • Corrugated pipes
  • Non-pressure pipes
  • PE bottles (blow moulding)
  • Crates

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Applications
Consumer, Outer Packaging, Disposal

Target Products
Tube/Hose, Hollow Articles, Complex Geometry, Colored, Solid, Semisolid

Product category: Compounds/Blends, Compounds (Polymer blends), Polystyrene (PS)

GEMASTIREN

GEMASTIREN series are 60% to 80% Calcium carbonate (CaCO3) filled Polystyrene (HIPS) compounds. GEMASTIREN series are used in thermoforming and injection moulding applications. 
 
Applications:
  • PS sheets
  • PS thermoforming
  • Cups, plates
  • Injection moulding applications
 
Gemastiren series are significantly lowers raw material overhads and are 80% more environmental friendly. Gemastiren series are widely used in the manufacture of injection moulded products, extrusion products, thermoforming applications.

Advantages:
  • Significantly lowers raw material overheads
  • Upto 80% more environmentally friendly
  • Reduces energy consumption

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Applications
Consumer, Consumer Goods

Target Products
Film/Sheet, Complex Geometry, Colored, Solid, Semisolid

Product category: Bioplastics, biobased, Bioplastics, biologically degradable, Bioplastics, starch based

GEMABiO

The Greenest Compound solution for your specific needs
 
From nature to production
GEMABiO is a bio based material that contains natural starch and other biologically sourced polymers. It is the greenest compound solution for disposables.

Bio cycle
When the biological process completes, GEMABiO transforms to CO2, water, inorganic compounds and biomass which leaves no visible contaminants or toxic esidue/substances.

Unique composition 
In contrast to other environmental processes, such as hydrolysis or photochemical reactions, biodegradation is unique process to complete conversion of the organic substance to inorganic products (e.g., carbon dioxide and water).
 
GEMABiO® F = Blown Film applications
GEMABiO® E = Injection moulding applications
GEMABiO® T = Thermoforming applications

Sustainability & Compostability
GEMABiO contains 100% of renewable raw materials and has over 40% of bio based carbon content.
Products made of GEMABiO are completely biodegradable, and it is compostable depending on the product thickness. 

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Hot Topics
Bioplastics

About us

Company details

>  1984, the first of the current group of companies was founded by Mehmet Aydın with the title of Aydınlar Plastik A.S. and began operations in the plastics industry with injection moulding, serigraph printing, hot stamping and pad printing. The company maintains its activites and organic growth, meeting the requirements of the white goods industry.

>  1990, new investments on injection moulding machinery and serigraph printing.

>  1996, Gema Polimer A.S. was founded and joined the group of companies. The company specializes in the import and export of industrial plastics such as PE, PP, ABS, PS, PA and PC. The Istanbul plant also specializes in the processing and recycling of ABS, PS, PP, PA and PC.

>  2002, the second factory was established in the Izmir Aegean Free Zone. This factory and its onsite research and development laboratory specializes in the production of engineering plastics and thermoplastic compounds.

>  2006, new investments on extrusion machinery and laboratory.

>  2011 Gema has started construction of a new factory to increase production capacity, efficiency and flexibility in responding to customer orders, while reducing manufacturing costs and improving the overall quality of the company's products.
  
>  2012, in the beginning of 2012 Gema has moved to its new production plant to improve its premium service quality and production capacity. Gema Polimer maintains a highly efficient operation thanks to its specialized technical department and cutting edge machinery manufacturing products in line with international quality standards allowing an average annual capacity of 40,000 tons.

>  2014, new double screw extrusion line investmen.

>  2015, with the start up of new extrusion lines, Gema reached 55.000 tons beginning of 2015.

>  2017, Gema opens its 3rd manufacturing plant in Silivri, Istanbul in the second quarter of 2017. In this new facility, the production capacity will be 20.000 tons.

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