SONOTRONIC Nagel GmbH of Karlsbad at K 2019 in Düsseldorf -- K Trade Fair
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SONOTRONIC Nagel GmbH

Becker-Göring-Str. 17-25, 76307 Karlsbad
Germany
Telephone +49 7248 9166-0
Fax +49 7248 9166-144
info@sonotronic.de

Hall map

K 2019 hall map (Hall 11): stand A42

Fairground map

K 2019 fairground map: Hall 11

Contact

Svenja Bornholdt

Vertriebsassistentin

Becker-Göring-Straße 17-25
76307 Karlsbad, Germany

Phone
+49 (7248) 9166-232

Email
s.bornholdt@sonotronic.de

Our range of products

Product categories

  • 02  Semi-finished products, technical parts and reinforced plastics
  • 02.05  Products
  • 02.05.027  Rubber / plastics combinations
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.05  Welding machines
  • 03.05.001  Hot-plate welding machines
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.05  Welding machines
  • 03.05.003  High-frequency welding machines

High-frequency welding machines

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.05  Welding machines
  • 03.05.009  Infrared welding machines

Our products

Product category: Welding, Ultrasonic welding machines

ECOFLEX iSONIC – Compact Welding Cabin with exchangeable Tool Cassette

The new ultrasonic welding cabin, ECOFLEX iSONIC, is available as a completely revised concept. The highlight here is first and foremost the working area: Individually tailored to match the application in question, it is now integrated as an interchangeable tool cassette in the cabin. The replacement of the cassette can be performed both from the operating side and also from the rear side of the machine.

The tool cassette has a modular structure and is equipped with 20, 30 or 35 kHz ultrasonic technology for surface, piercing and rivet type joints. Also, small punching applications can be implemented. For this SONOTRONIC uses its own highly developed ultrasonic components. All ultrasonic components as well as the holding tools are developed and produced in our own production facilities based on the workpiece CAD data. Likewise, programming of the PLC control and remote maintenance is performed directly in-house.

Advantages
  • Flexible machine concept thanks to tool change function
  • Available in three different cabin widths (external dimension): 1,700 mm/2,100 mm/2,500 mm
  • Proven components
  • High quality
  • Short delivery times
  • Attractive prices
Applictions
  • For surface, piercing and rivet joints using ultrasound (also heating element or infrared riveting possible)
  • Small-sized ultrasonic punching
  • Small and medium-sized parts

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Product category: Welding, Ultrasonic welding machines

NC iSONIC - Ultrasonic welding machine with servo drive and open control concept

NC iSONIC is an ultrasonic series welding machine with servo drive and open control concept. During the development phase, the modular design of the machine was of special importance to ensure that it can be flexibly adapted to different applications and part dimensions.

Advantages
  • Highly precise movements (resolution < 1/100 mm)
  • Open-loop and closed-loop control of absolute and relative positions
  • Torque and speed control (accuracy +/- 0.01%)
  • Torque limitation
  • Realisation of minimal forces
  • Variable speed and force (Vmax = 200 mm/s)
  • Motion profiles (target position, set speed, acceleration, deceleration time, delay time, etc.)
  • Graphical representation and storage of the parameters during the process (documentation)
  • Recipe management
  • Safe motion monitoring (integration of functional safety)
  • Numerous feed monitoring functions
  • Calibration
  • Ergonomic operation:
  • 2-hand start (visual feedback)
  • LED lighting
  • LED for OK/not OK indication
The NC iSONIC can be flexibly deployed and can be integrated in the designs NC iSONIC Integra and NC iSONIC Unit, even in existing or new machine concepts. This is primarily of interest, where series production using precise ultrasonic welding is a must. With our experience in building special machines and the joining of plastics, we support you with our engineering services in both the planning and construction of your installations using our components.

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Product category: Welding, Rubber / plastics combinations, Ultrasonic welding machines

USG iSONIC – Digital Ultrasonic Generators

Digital ultrasonic generators of the USG iSONIC series made by SONOTRONIC enable a fast and precise process control and offer numerous additional advantages.

Advantages
  • Factory-provided software for the parameterisation of the welding curves to ensure a perfect adaptation to specific applications.
  • Factory-provided software for the parameterisation of the welding curves to ensure a perfect adaptation to specific applications.
  • Data collection and transfer for the qualitative evaluation and optimisation of the ultrasound process with the aid of welding curves, tables and error evaluation.
  • Profinet interface for the integration of the generators in the machine control systems.
  • Remote access for quick diagnosis, configuration and process optimisation support provided by SONOTRONIC expert
Applications
The USG iSONIC generator series covers the entire ultrasound technology application spectrum in the plastics processing field.
Ultrasonic welding, cutting, punching, riveting (staking) and embossing of thermoplastics, films and textiles
Suitable for all types of industries

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Product category: Welding, Ultrasonic welding machines

Ultrasonic Hanheld Welding Devise DNP iSONIC

Our new DNP iSONIC handheld welding device has an ergonomic design and a sturdy cast aluminium housing featuring a quick-change mechanism for the sonotrode. Thanks to the integrated sonotrode cooling system, DNP iSONIC is also suitable for continuous use, e.g. for small series, manual workstations, repairs or finishing tasks.

 
Applications
  • Ultrasonic Welding, Ultrasonic Cutting, Ultrasonic Riveting and Ultrasonic Embossing
  • Plastic components, films and textiles
  • AREAS OF APPLICATION
  • All types of Industries
  • Finishing tasks
  • Manual assembly stations
  • Manual welding tasks
Features
  • Easy-to-use quick-change mechanism for the oscillating units
  • Integrated sonotrode cooling system controlled via the handle

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Product category: Welding, Ultrasonic welding machines

Ultrasonic Solutions for the Plastics Industry

SONOTRONIC specialises in joining injection moulded and extruded plastic parts. For this, we deploy either ultrasonic, infrared or heated tool technology, depending on the application.

We offer solutions for creating bonded joins. The same or similar plastics can be welded together very tightly using ultrasound, infrared or heated tool. Our technologies are also suited to thermal transforming processes, such as riveting, beading and embedding. In this case, positive joins can be produced between substances of different kinds, such as plastics and metal parts.

In addition to welding, our ultrasonic technology is also used for punching and separation welding of plastics (Cut&Seal). Outstanding advantages of ultrasound are the careful process of edge sealing and visually appealing cut edges. The ultrasonic process also provides precise control of the welding and separation process, with good repeating accuracy and precision.

Applications
We are set tasks by all areas of the plastics processing industry. Our products are used principally in the automotive and packaging industries and industries such as:

  • Electronics, electrical engineering and telecommunications
  • Tightly sealing housings or displays
  • Household goods – “white goods”
  • Tightly sealing inspection windows and operation controls
  • Joining frame components
  • Welding fan impellers
  • Medical engineering
  • Tightly sealing analysis accessories or reaction chambers
  • Automotive engineering
  • Joining seatbelt buckles
  • Tightly sealing lamps and indicator lamp housings
  • Tightly sealing expansion tanks and valve bodies
  • Office supplies
  • Tightly sealing printer cartridge casings
  • Sealing transparent plastic folders and registers with visually appealing weld outlines
  • Sports equipment
  • Joining injection mouldings to elastic tapes
  • Attaching mesh fabric to injection mouldings

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Product category: Welding, Rubber / plastics combinations, Ultrasonic welding machines

Ultrasonic Solutions for Automotive

The know-how achieved from more than 2,000 realised automotive projects, means that SONOTRONIC is one of the top producers in the market. We develop and produce customised special machines for joining and punching individual components for the exteriors and interiors.

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Applications
Interior, Exterior

Product category: Welding, Ultrasonic welding machines

ECO iSONIC - Intelligent Standard Ultrasonic Machines

The ECO iSONIC standard machine gives ultrasonic welding a new dimension: it combines high-performance ultrasonic components with high-quality construction and up-to-date control solutions. A persuasive argument in favour of the ECO iSONIC is its intuitive operation and user prompting. Even without expert knowledge and in-depth training, the user will be able to achieve top-quality welding results across a wide range of different components. In the ECO iSONIC, SONOTRONIC is offering a brilliant all-round solution from amongst pneumatic welding machines. It guarantees extremely good production reliability and quality and pays for itself within a short period of time.

Technical Features
  • Operation and display via 5,7“ VGA color touch screen with integral PC (128 MB, DRAM 232 kB SRAM)
  • 1 RJ-45-Ethernet connection 10/100MBit
  • 1 RJ-45-POWERLINK connection 10/100MBit
  • 1 Interface slot for the maintenance of the field bus
  • 2 USB interfaces
  • Two hand safety start
  • Emergency stop button
  • Safety control via X20 save module
  • Connection of safety signals via distributed X20 save module
  • Distributed digital and analogue X20 I/O modules
  • Open control concept that can be expanded (by digital and analogue I/O modules) at any time via distributed bus coupler
  • Language selection

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Product category: Welding, Ultrasonic welding machines

Ultrasonic Special Machines

https://sonotronic.de/products/special-machines

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Product category: Welding, Ultrasonic welding machines

Feed Units

Feed units are used mainly in the building of special machines in sectors such as the car industry or other plastics processing industries, the textile industry, as well as in the building of packaging machinery and in the food industry. They can be simply incorporated in existing or new machine concepts for various different applications. As ultrasound specialists we ourselves use our feed units when building special machines and have perfected them from our own experience. Our feed units achieve their durability as a result of outstanding workmanship and high-quality precision guides. SONOTRONIC offers feed units for welding stacks having ultrasonic frequencies of 35, 30 and 20 kHz. The maximum welding forces are achieved at 20 kHz frequency and the largest dimensions can be handled. The available diameters and stroke lengths of the feed units are governed in each case, by the sound frequency.

Special Design Feed Units
Particularly when building special machines, special solutions regarding the design of the feed units are required in certain cases. If, for example, welding areas are difficult to access, space is limited or if extreme height differences have to be overcome between welding points, then standard feed units cannot be used. For such situations, SONOTRONIC develops appropriate feed units to meet the requirements of customer and application. With our many years of experience in building special ultrasonic machines, we will find a solution to every problem and the perfect feed unit for every task.

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Product category: Welding, Ultrasonic welding machines

Ultrasonic Components

SONOTRONIC offers the complete range of ultrasonic components for processing plastics. We develop and manufacture the generators, converters, boosters, sonotrodes, anvils and holding tools in our own workshops, based on our many years of experience.

We offer our ultrasonic components for sale as single and spare parts and even install them in our ultrasonic systems and standard and special machines. This guarantees excellent quality and the best product characteristics.

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Product category: Welding, Ultrasonic welding machines

Ultrasonic Roll Seam Welding Units

The ultrasonic roll seam welding units of SONOTRONIC are suitable for continuous welding and for simultaneously cutting and sealing (Cutt&Seal) of synthetic textiles and non-woven fabrics.

Ultrasonic roll-seam welding systems take the place of conventional sewing machines.  Because of the various weld geometries, both continuous welds of different contours and spot welds can be produced.  The latter are ideal for maintaining material elasticity, for example, when welding corsetry.

The primary advantage of ultrasound for Cut&Seal applications is that the cut edge is simultaneously welded, so as to prevent fraying. Furthermore, several layers can be trimmed by separation welding in one process and joined together.

SONOTRONIC’s ultrasonic roll-seam units come with the sonotrode supported on both sides. As an option, we also offer special ultrasonic roll-seam units for welding with support on one side. In addition to use at manual work stations, the ultrasonic roll-seam units can also be incorporated into existing machine concepts.

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Product category: Welding, Ultrasonic welding machines

Ultrasonic Solutions for Packaging Industry

SONOTRONIC is opening up new possibilities in packaging technology with the patented sonotrode table and the incorporation of ultrasonic technology into combined deep-draw packaging processes. Individual packaging can be produced economically and without damaging the environment.

SONOTRONIC is your competent partner for solving tricky, individual packaging problems. Advice and know-how in tool design are particularly important and are amongst our core skills. Using our many years’ experience, we develop and manufacture ultrasonic units and assemblies, as well as complex special machines, based on our innovative ultrasonic technology.

Applications
We have already successfully implemented numerous high-quality applications with optimum results:

  • Welding and sealing stand-up and flat pouches, e.g. for drinks cartons or animal feed
  • Welding, sealing, separating and punching form-fill-seal-bags and pouches, e.g. wound pads or urine bags
  • Welding and sealing thermoplastic-coated cartons, e.g. for milk or juice cartons
  • Welding, sealing, separating and punching blister packs, cups and trays, e.g. for coffee capsules, coffee pads, drugs, hygiene articles or electronic consumer goods
  • Welding and sealing tubes, for example, for toothpaste
  • Punching out and shaping folding boxes, e.g. for gifts

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Product category: Welding, Hot-plate welding machines, Ultrasonic welding machines, Infrared welding machines

Ultrasonic Solutions for the Automotive Industry

The know-how achieved from more than 2,000 realised automotive projects, means that SONOTRONIC is one of the top producers in the market. We develop and produce customised special machines for joining and punching individual components for the exteriors and interiors.

As a global player we are market leaders in the automotive industry in the field of ultrasonic plastics processing. We offer individual, customised solutions to welding and punching problems, from standard machines for small series production and special machines for high-speed series production through to fully automatic, flexible production lines.

We use innovative ultrasonic technologies for processing thermoplastics, such as PP, PP-EPDM, PC/ABS, PC/PBT or composite materials, such as textile/PUR, slush/PUR/ABS, infrared and hot plate technologies for special tasks.

Applications
We have already developed and produced machines for various applications on behalf of our customers, in more than 2,000 individual projects, such as:

  • Punching holes in bumpers, with gluing or welding of dog clips, for parking sensors, headlight cleaning systems, side markers and tow bars.
  • Welding of wheel arch panels, underbody linings or headlight glass
  • Surface welding of natural fibre fleece to load floor panels
  • Cutting and welding of filter fleece on plastic mandrels of variable diameters and lengths
  • Welding air ducts
  • Welding and punching door panels
  • Punching holes for windstops, door openers, window winders, access lights, navigation modules
  • Welding textile inserts, rear panels of glove compartments and suspension bars in door panels
  • Welding instrument clusters
  • Welding top and bottom sections of glove compartments using thermal contact
  • Punching and cutting airbags
  • Thermofixing, punching and cutting-to-length of various belts

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Product category: Welding, Hot-plate welding machines, Ultrasonic welding machines, Infrared welding machines

Ultrasonic Solutions for the Automotive Industry

The know-how achieved from more than 2,000 realised automotive projects, means that SONOTRONIC is one of the top producers in the market. We develop and produce customised special machines for joining and punching individual components for the exteriors and interiors.

As a global player we are market leaders in the automotive industry in the field of ultrasonic plastics processing. We offer individual, customised solutions to welding and punching problems, from standard machines for small series production and special machines for high-speed series production through to fully automatic, flexible production lines.

We use innovative ultrasonic technologies for processing thermoplastics, such as PP, PP-EPDM, PC/ABS, PC/PBT or composite materials, such as textile/PUR, slush/PUR/ABS, infrared and hot plate technologies for special tasks.

Applications
We have already developed and produced machines for various applications on behalf of our customers, in more than 2,000 individual projects, such as:

  • Punching holes in bumpers, with gluing or welding of dog clips, for parking sensors, headlight cleaning systems, side markers and tow bars.
  • Welding of wheel arch panels, underbody linings or headlight glass
  • Surface welding of natural fibre fleece to load floor panels
  • Cutting and welding of filter fleece on plastic mandrels of variable diameters and lengths
  • Welding air ducts
  • Welding and punching door panels
  • Punching holes for windstops, door openers, window winders, access lights, navigation modules
  • Welding textile inserts, rear panels of glove compartments and suspension bars in door panels
  • Welding instrument clusters
  • Welding top and bottom sections of glove compartments using thermal contact
  • Punching and cutting airbags
  • Thermofixing, punching and cutting-to-length of various belts

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About us

Company details

SONOTRONIC Nagel GmbH is the market leader in Custom Ultrasonic Welding Machines for the automotive sector. Our machinery is utilized all over the world for manufacturing Interior and Exterior Automotive plastic components. Above and beyond this SONOTRONIC also develops and manufactures Hi-Tech Ultrasonic Systems for the Packaging, Foodstuff, Textile, Medical and Environmental Industries. As an Organization rooted in traditions we employ over 350 men and women between our headquarters office in Karlsbad Germany as well as our subsidiaries in Spain and the USA.

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Company data

Sales volume

20 - 100 Mill. US $

Export content

max. 75%

Number of employees

101 - 500

Foundation

1974

Area of business
  • Machinery and equipment for the plastics and rubber industries
  • Services for the plastics and rubber industries
Target groups
  • Plastic product manufacturing
  • Machinery construction
  • Packaging / distribution
  • Vehicle construction / aerospace
  • Electronics / electro technology
  • Medical technology / precision engineering / optics
  • Sports / leisure
  • Other industries
  • Universities, technical colleges