SATAKE of Stockport at K 2019 in Düsseldorf -- K Trade Fair

SATAKE

Bredbury Industrial Estate Horsfield Way, SK6 2SU Stockport
United Kingdom of Great Britain and Northern Ireland

Hall map

K 2019 hall map (Hall 11): stand C42

Fairground map

K 2019 fairground map: Hall 11

Our range of products

Product categories

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.01  Machines and equipment for preprocessing and recycling
  • 03.01.011  Separating and sorting systems for waste

Separating and sorting systems for waste

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.07  Process automation
  • 03.07.006  Machine vision systems

Our products

Product category: Machine vision systems, Separating and sorting systems for waste

Satake Pellet Sorter

PELLET SORTER
Satake Corporation has drawn on its extensive experience in the field of optical sorting to develop the Pellet Sorter range consisting of two optical sorters specifically designed to sort plastic pellets.

Raw material is fed at a carefully controlled rate to the conveyor belt, where a series of CCD cameras scan each individual pellet. Rejected materials are then removed from the product flow by compressed air.

Both Pellet Sorters are highly effective at increasing the purity and quality of your product and maximizing its value in either a single or two stage pass system.

Product Advantages

  • Ability to detect discoloured specks within transparent product
  • Speck Sensitivity - to detect small black specks
  • Area Sensitivity - to detect whole or mostly discoloured pellets
  • Sensitivities can be used simultaneously
  • Large processing capacity
  • Can be used in continuous or batch operation

Product Features


  • Precise 0.06mm pixel resolution
  • Multiple high resolution CCD cameras
  • Stable material flow due to belt convey­ors
  • Integrated de-ionisers to eliminate static build up
  • Equipped with an air conditioner to maintain constant temperature and improve sorting stability
  • Stainless steel body  
  • Large touch panel control

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Product category: Machine vision systems, Separating and sorting systems for waste

Satake Evolution Optical Sorter range

"The EVOLUTION® is the ideal platform and series of sorters for detecting and sorting/separating by subtle shade and colour differences, speck defects, shape, foreign material, insect damage, mould, decaying product, etc."

EVOLUTION RGB uses 16 million colours, high-resolution cameras and long lasting LED lighting to detect and remove defects. It works like the human eye - the smallest colour deviations are identified and rejected. It also uses size and shape sorting to remove challenging defects of the same colour.

EVOLUTION RGB  + SHAPE - After extensive research and development by our engineering team, and listening to customer requirements, the EVOLUTION is now fully integrated with size and shape sorting technology. The EVOLUTION is able to distinguish acceptable product from same-colour reject contamination. The proprietary, advanced algorithm software and technology takes the industry-standard platform and extends it to the next level. The majority of defects can be seen with the full-colour RGB cameras, but for tough-to-see foreign material, the size and shape software provides additional assurance.

The EVOLUTION MIR (Multi-wavelength Infrared) optical sorter uses numerous bands of IR to detect to remove the highest level of foreign material and other rejects that colour and shape may not detect. The MIR is an excellent choice for superior sorting performance from a high-level, high-capacity infrared sorting platform.

Another technological advantage present in all Satake Optical Sorting machines is their ability to automatically recalibrate without production stoppage.

EVOLUTION® Features and Benefits:

  • The RGB full-colour series is ideal for multiple coloured applications or minor shade differences.
  • The MIR sorter line is configured to remove defects in the tough to monitor IR wavelengths.
  • Proprietary image capture processing software with ability to pinpoint defects and remove them accurately.
  • Flexible resort options that are easily changed by the user to adapt to different product and capacity needs.
  • No lamp or optical filter change required during product changeover.
  • Improved high capacity material handling system, up to 50% more capacity.
  • Long-life LED lighting
  • High ejector density design for concentrating the rejected fraction.
  • Movable screen to observe the defect image data during product set up.

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Product category: Machine vision systems

REZ Optical Sorter Range

REZS 2500, REZX4500, REZX7500

Range of high capacity optical sorting machines

The Satake REZ optical colour sorter range consists of cost effective, high capacity, machines featuring the latest full colour RGB technology. Intelligent and intuitive software and flexible configurations make it perfectly suited for medium and large commercial use.

The REZ range is available in different sizes and configurations and offer flexible resort options that are easily changed by the user to adapt to different product and capacity needs. The REZX has the added benefit of shape recognition technology enabling material to also be sorted by shape and length.

Wide chute provide high processing capacity and the option of a simultaneous tertiary sort* offers higher yield. The reverse sort option provides an additional function for reclaiming good product from the reject.  *Tertiary sort on REZX only

Full colour RGB cameras enable the REZS to detect and remove defects with subtle colour differences which adds to its versatility.

The intuitive user interface design has individual sensitivity adjustments for specific defects. This simple sorting control makes it easy for the operator to achieve maximum sorting performance with minimal training.

Another technological advantage present in all Satake Colour Sorting machines is their ability to automatically recalibrate without production stoppage.

Product Advantages

  • Large capacity, cost effective colour sorter
  • Minimal operator training required
  • Quick and easy product & defect set-up
  • Automatic sorting parameter function
  • One touch pre-set recall
  • No changeover parts between products
  • Reverse sort option
  • Full colour for subtle colour differences
  • Long-life LED lighting
  • Easy maintenance and cleaning
  • No downtime for calibration
  • Quick return of investment

Product Features

  • Full colour RGB camera technology
  • Automatic Smart Sensitivity System
  • 3D colour map technology
  • Shape Recognition (REZX)
  • Multilingual touch screen and user friendly interface and image capture technology
  • Choice of various LED lighting options to perfectly suit the application
  • High speed, digital signal processing technology
  • Large smart touch screen panel
  • Primary, resort and tertiary sort options available

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Product category: Machine vision systems

Satake Sorting Recycled Plastics

Satake offer a wide range of machines for sorting recycled plastics

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Product category: Machine vision systems

Satake Sorting Virgin Pellet

Satake offers a range of machines for sorting Virgin Pellet

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