Rodolfo Comerio S.r.l. of Solbiate Olona (VA) at K 2019 in Düsseldorf -- K Trade Fair
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Rubber & TPE

Rodolfo Comerio S.r.l.

Via 4 Novembre 165, 21058 Solbiate Olona (VA)
Italy
Telephone +39 0331 641680
Fax +39 0331 641666
comm@comerio.it

Hall map

K 2019 hall map (Hall 16): stand B54

Fairground map

K 2019 fairground map: Hall 16

Contact

Nicola Fedele

Sales and Marketing manager

Phone
+390331641680 ext. 222

Email
nicola.fedele@comerio.it

Claudio Sardella

Sales and Technical manager for Plastics industry

Phone
+390331641680 ext. 331

Email
claudio.sardella@comerio.it

Gasparino Locarno

Sales and Technical manager for Rubber industry

Phone
+390331641680 ext. 221

Email
locarno@comerio.it

Simona Apebe

Sales manager for Plastics industry

Phone
+390331641680 ext. 332

Email
simona.apebe@comerio.it

Irene Trevisan

Sales and Marketing assistant for Rubber industry

Phone
+390331641680 ext. 223

Email
irene.trevisan@comerio.it

Cormier Marie

Sales and Marketing assistant for Plastics industry

Phone
+390331641680 ext. 335

Email
marie.cormier@comerio.it

Our range of products

Product categories

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.01  Machines and equipment for preprocessing and recycling
  • 03.01.002  Two roll mills
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.01  Machines and equipment for preprocessing and recycling
  • 03.01.009  Compounding lines

Compounding lines

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.006  Calenders
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.009  Machines for the tyre industry

Machines for the tyre industry

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.03  Post processing machines and downstream equipment
  • 03.03.005  Winding equipment
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.03  Post processing machines and downstream equipment
  • 03.03.006  Slitter rewinders
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.04  Machinery and plant for finishing, decorating, printing and marking
  • 03.04.003  Embossing equipment
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.04  Machinery and plant for finishing, decorating, printing and marking
  • 03.04.004  Laminating plant
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.11  Parts and components
  • 03.11.003  Rolls

Rolls

Our products

Product category: Calenders

Rodolfo Comerio's Calenders for Plastics

It is the most prestigious production and covers the whole range of materials that can be calendered: S-PVC, E-PVC, ABS, PP, PET, TPO.

The high precision calenders, “I”, “F” or “L” shaped, with 2, 3, 4 or 5 rolls, rotating on bearings without clearance, are provided with special post-calenders featured by high efficiency small rolls.

Highly sophisticated winders granting an extremely precise tension control on the film, suitable to wind up small or big diameter ranges of single or multiple bobbins, complete the lines.

Specific post-calenders for:
- Clear soft films 
- Laminated coloured soft films
- Glossy lacquered soft films
- Reinforced films for flooring
- Rigid and semi-rigid films for printing
- Rigid films for thermoforming 
- Rigid films for pharmaceutical industry
- Bioriented rigid films for adhesive tapes

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Applications
Food, Pharmaceutical/Medical, Floor, Wall, Ceiling, Consumer Goods, Functional Parts

Target Products
Film/Sheet, Transparent, Colored, Shiny, Flexible/Elastic

Product category: Calenders

Rodolfo Comerio's Calenders for Rubber

RODOLFO COMERIO calendering lines for rubber, traditional and sturdy, benefit more and more from the achieved remarkable improvements and continuous development, that have led to the current annual production capacity of more than 20 calendering plants per year.

The high output calenders are “I”, “S” or “F” shaped, with 2, 3 or 4 rolls, rotating on bearings without clearance, and are provided with pre and post-calenders optimized to achieve any peculiar technological requirement.

Lines differ because of the final production and includes:
- Steel cord calendering lines PCR – TBB – TBR – OTR – aircrafts
- Textile cord calendering lines PCR – TBB – TBR – OTR – 2/3 wheels – aircrafts
- Combined calendering lines for textile/steel cord PCR – TBB – TBR – OTR – 2/3 wheels – aircrafts
- Innerliner calendering lines provided with 2+2 rolls
- Rubber sheeting calendering lines
- Profiling calenders
- Calendering lines for rubber strips
- Calenders for rubber bands
- Calendering lines for conveyor belts
- Calendering lines for printing blankets
- Calendering lines for air springs
- Calendering lines for high pressure pipes rubberized materials
- Oversize calendering lines for special applications
- Special roller head and roller die calenders
- Calendering lines for adhesive tapes materials
- Special calenders for asbestos-free gaskets
- Rubber laminating lines
- Automatic winding and unwinding machines

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Applications
Automotive, Functional Parts

Target Products
Film/Sheet, Flexible/Elastic

Product category: Winding equipment

Rodolfo Comerio's Winders and Unwinders

Machines designed to guarantee high performances both from speed and quality point of view allowing a continuous winding tension control.

The winders produced by RODOLFO COMERIO are suitable to wind up all kind of plastic film, such as:
·        Rigid, semi-rigid and flexible PVC sheet of different thickness
·        PVC sheet laminated to any type of reinforcing material, paper, fabric, fiber glass
·        Rubber sheets and profiles
·        Rubber sheets laminated to textile and steel cord

The range of is extremely wide and goes from simple winders with manual material cutting to turret winders provided with completely automatic cutting device.

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Applications
Construction

Target Products
Film/Sheet, Solid, Semisolid, Flexible/Elastic

Product category: Two roll mills

Rodolfo Comerio's Roll Mills

Machines designed to be installed in the calendering lines for plastics and rubber production or to be used in series in mixing rooms or separately, they all involve the fundamental principles of sturdiness, manoeuvrability and economy.

These principles are exalted by the use of steel frames and rolls, provided with self-aligning bearings, driven through reduction gears and independent universal joints or through hydraulic motors, and equipped with attachments purposely designed to eliminate any manual procedure.

These roll mills are suitable to:
- Act as a lung in calendering lines for plastics
- Automatically prepare the rubber compound in the mixing rooms. SSMSystem (Single Step Mixing System)
- Act as crackers and feeders of rubber calendering lines
- Mix special products such as silicone, asbestos, medical products, plastics and rubber in general

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Product category: Slitter rewinders

Rodolfo Comerio's Inspecting Rereeling Machines

Machines suitably designed to allow the packaging of the rolls guaranteeing high output speeds maintaining full quality control with significant savings in term of labour costs.

These machines are perfectly suitable for quality control, cutting, automatic winding and packaging of PVC reels or other materials, single or laminated with other sheets, or with fabrics of different nature or paper.

Final packaging of the reels can be performed in different ways:
·        with plastic film or paper sheet, automatically unwound and cut
·        with shrinkable film which wraps up the roll at the outlet of rereeling machine.
·        by sealing the material end-tail by means of sprayed adhesive before rolling up the last material centimetres.

Phases of material threading up, winding with established length, sheet cutting, loading of the new cardboard core, packaging and storage follow a completely automatic cycle, with high output speed and total guarantee of constant tension and non-deformability of the sheet.

Winding is performed either by means of contact winding through a contact roll or by spindle axis control or using both systems.

Technical data
Diameter of the reel to be unwound – 1500 mm
Maximum reel diameter wound in contact – 500 mm
Maximum reel diameter wound axially – 1000 mm
Diameter and width of winding cores - variables
Number of wound reels on core - variable
Cutting sequence time - < 1 min

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Applications
Construction

Target Products
Film/Sheet, Semisolid, Flexible/Elastic

Product category: Embossing equipment

Rodolfo Comerio's Embossing units

RODOLFO COMERIO proposes its exclusive and Patented system able to perform the embossing in register of any kind of material (extensible or reinforced).

This aim is achieved thanks to an highly innovative laminating and embossing line that allows to:
·        Continuously unwind and automatically cut and join different materials to be laminated
·        Center them
·        Preheat them by means of infrared heaters
·        Continuously laminate them
·        Emboss the back surface of the obtained laminated material
·        Emboss in register, by keeping in synchrony the pattern of the printed film with the engraving of the embossing roll
·        The embossing unit is furthermore provided with a revolving device allowing the quick change of the engraved roll, minimizing production interruption and consequently the scraps.
·        Cool the laminated and embossed material
·        Trim, cut and stack the slabs

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Applications
Food, Pharmaceutical/Medical, Floor, Wall, Ceiling, Consumer Goods, Functional Parts

Target Products
Film/Sheet, Transparent, Colored, Shiny, Flexible/Elastic

Product category: Laminating plant

Rodolfo Comerio's Laminating machines

This type of equipment is suggested for products that require high stability and quality and for a maximum variety of treated items.

It is designed for hot lamination of up to six sheets or combined lamination using adhesives in one single work process and for subsequent embossing.

The heart of this type of equipment is the gradual and independent heating of each sheet on small diameter rolls, placed in very closed proximity, with specific surface finish and internal construction, appropriately driven, heated and cooled in order to provide the sheet with the best laminating conditions.

The sheets are laminated one by one with very wide entry angles to avoid air inclusions with the heating process being completed on other, small diameter rolls.

The material is embossed in a vertical position, after a final heating process with an infrared unit for adjustable and graduated heating across its width and length, with the engraved and rubber rolls designed to obtain the best thermal exchange between fluid and sheet, the absolute temperature accuracy and minimum possible flexions across the entire width.

Efficient control units for adjusting tension and the temperature, in addition to the subsequent sheet take-off, stabilizing and cooling rolls guarantee the production of a perfectly laminated material without any tension or with no air inclusions, with increased engraving speed and accuracy, perfectly flat and with no elastic memory

 The remarkable production rates and the high efficiency of these equipment make the production of a wide range of products possible:
• Thickness range of the materials to be laminated - 0,06 - 1,2 mm
• Thickness range of finished products - 0,5 - 2,5 mm
• Film width more than - 2.500 mm
• Line speed higher than 50 m/min

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Target Products
Film/Sheet

Company news

Date

Topic

Download

Aug 6, 2019

RODOLFO COMERIO conceives the first “super combined” calendering line

One of the major tire manufacturers in the world, for a new plant in India, chose RODOLFO COMERIO for the manufacturing of an innovative calendering line of 1,900 mm width, able to produce rubberized  textile cord and innerliner and that can also be prearranged for the future production of rubberized steel cord, thus maximizing profits and optimizing the return on invested capital.
This “super-combined” calendering line will be manufactured in RODOLFO COMERIO facilities in Solbiate Olona, together with the several Next-Generation calendering lines equipped with the most recent technologies invented and patented by the Italian manufacturer, ordered by global leader tire manufacturers.
Thanks to the Next-Generation calenders provided with the RC SF-FreeSystem Patented system of friction-free roll shifting, the tire manufacturers will be able to grant to their customers increasingly performing tires made of calendered material having the following characteristics and advantages:
- Improvement of the rubber penetration into the textile or steel cord
- Improvement of the thickness accuracy
- Improvement of the cords distribution end-count per inch (EPI or EPD)
- Possibility of reducing the thickness
- Improvement of the tires rolling performance
- Improvement of the tires resistance performance
- Improvement of the tires stability
- Consequent contribution to vehicle fuel saving
- Raw material saving
- Reduction of scraps
- Consequent cost saving
Moreover, the new technologies and the new systems adopted for the pre- and post-calender sections significantly increase productivity and guarantee high levels of safety for operators, whose manual interventions are considerably reduced thanks to highly automated production process solutions and consist of simply supervising the operations performed automatically by the new generation machines designed by RODOLFO COMERIO.
The “super-combined” calendering line marked RODOLFO COMERIO and destined for the Indian customer will be able to exceed the daily productivity of 370 tons and will be used to produce material for all types of tires, from giants for agriculture to tires for cars and also for those for 2 and 3-wheel vehicles.
RODOLFO COMERIO, thanks to an enormous use of resources, is bringing calendering technology - which in last few years had never known major developments - to levels that until recently were considered unattainable, with the aim of giving an innovative impulse to help its customers improve production yields but also of contributing to improve the performances of the finished product.
The company is also introducing new assistance plans to ensure even faster installations and start-up of plants to guarantee its customers a faster return on investment.
In RODOLFO COMERIO facilities, all the lines are always completely assembled, the tests and dry tests are performed for the solutions customized for the specific customer and, with the aid of 3D simulations, the installation and start-up phases in the customer’s building are simplified. For example, nowadays RODOLFO COMERIO is able to perform a mechanical installation of an entire line for the steel cord rubberizing within a period of time of approximately 2/3 weeks.
With the “RC TURN-KEYinstallation” pack, the Italian manufacturer supplies completely installed and commissioned calendering lines.
The experience gained over one hundred and fifty years of activity and an avant-garde Technical Department allow to offer customers this TURN-KEY pack, which is particularly suited to speed up the process and guarantee customers the maximum experience of the manufacturer.
The Customer thus has the advantage of having a single point of contact, limited responsibility to RODOLFO COMERIO, immediately knowing the final price of the whole plant and its installation and start-up, with no surprises and no need of overall cost containment.

RODOLFO COMERIO is the only interlocutor that deals with everything, more specifically:
• Perform technical inspection
• Study and identify the best solution for installation
• Prepare the necessary documentation
• Appoint the Works Management
• Appoint the Safety Coordinator
• Appoint a project manager
• Draw up a detailed installation program
• Make available any means needed for moving the machines
• Perform electrical wiring
• Perform hydraulic and thermo-hydraulic piping
• Assemble and test the system
• Start-up and commission the system
• Perform the training of the customer’s staff through the "RC TRAINING" complete pack:
RC TRAINING MAINTANANCEService
RC TRAINING OPERATIONService
 

RODOLFO COMERIO is also able to provide timely remote assistance for all its systems thanks to RC VPN CONNECTINGSystem: RODOLFO COMERIO installs a VPN router in its main electrical cabinet which can connect (at customer request) with RODOLFO COMERIO VPN server located at RODOLFO COMERIO headquarters.

This server runs the Remote Connect server, a widely well-known system for remote service with the most updated features for security and prevention of undesired access both on RODOLFO COMERIO side and Customer side.

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About us

Company details

Rodolfo Comerio is the oldest company in the World in manufacturing complete plants for Plastics and Rubber sheet.
With the current annual capacity of 25 calendering plants for PVC and RUBBER, besides other lines and machines completing our wide production range, RODOLFO COMERIO is the leader Italian company for the manufacturing of laboratory mills, 2-roll mills, roll calenders for the lamination of thermoplastic films (Calendering lines for Plastics, Laminating, Embossing and Rotogravure Printing lines, Automatic Rewinding machines for Plastics, process KNOW-HOW for Plastics lines) and rubber sheets (2/3/4 roll calenders and complete calendering lines for steel cord rubberizing for PCR, TBR, OTR radial and giant tires, textile cord rubberizing for industrial and car tires, fabric rubberizing for printing blankets, life rafts, air springs, folding bellows, conveyor belts, plates and sheets rubberizing for technical applications…), proud that 100% of its products is exclusively made in Italy.

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Company data

Sales volume

20 - 100 Mill. US $

Export content

> 75%

Number of employees

31 - 100

Foundation

1878

Area of business

Machinery and equipment for the plastics and rubber industries

Target groups
  • Plastic product manufacturing
  • Rubber manufacturing / processing
  • Construction / building and living

Company information as a PDF file