Innovation@K

Polystar Machinery Co., Ltd.

101, Lane 279, Sec. 1, Fu Chiang Road, Yung Kang Dist., 71059 Tainan City
Taiwan
Telephone +886 6 2730889
Fax +886 6 2730887
sales@polystarco.com

Location

Hall map

K 2016 hall map (Hall 12): stand B06

Fairground map

K 2016 fairground map: Hall 12

Visit us

Hall 12 / B06

19.10.2016

Topic

Download

00:00 - 08:00

POLYSTAR latest cutter compactor integrated recycling machine live demonstration

POLYSTAR's high efficiency, one-step plastic film recycling machine Repro-Flex is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.

POLYSTAR sincerely invite you to visit our exhibition booth at Hall 12, B06.
We wish to contribute more benefit and acheive the WIN-WIN solution for long term partnership with you.

We looking forward to seeing you at K 2016.

Thank you and best regards
POLYSTAR team

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Our range of products

Product categories

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.01  Machines and equipment for preprocessing and recycling
  • 03.01.006  Pelletizers

Our products

Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Plastic film recycling machine (HNT-V)

Easy to use, high-performance recycling machine

Polystar's high efficiency, one-step plastic recycling machine Repro-Flex is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.

In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films, as well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.

Re-usable pellets
The pellets produced by the recycling machine can be put directly back into the production line, in most cases for blown film or pipe extrusion processes. 

1. Pellets from in-house, post-industrial recycling
On average, post-industrial waste makes up 5% or more of the entire production line, making in-house recycling very important nowadays as it can significantly reduce the cost of raw/virgin material purchasing. 
The plastic pellets produced from in-house waste are almost like-new and can be re-used for producing high quality plastic products once again.
2. Pellets from post-consumer recycling
The Repro-Flex is also designed to work with washed, post-consumer and used agricultural film. The cutter compactor, which generates frictional heat during the compacting process, helps to further dry and remove the water moisture from the washed film flakes (processed first by the washing lines). The recycled pellets can be used again in extrusion process, whether 100% (such as garbage bag, LDPE pipe production and etc) or as part of the mixture to reduce raw material cost. The pellets quality can also be improved by direct dosing of masterbatch and additives.

Machine Advantage
One Step, All-in-One direct recycling

The Repro-Flex plastic recycling machine combines cutting, extrusion and pelletizing into one compact and efficient recycling line. The cutter compactor of the recycling machine prepares (pre-conditions) the material into an ideal condition for the extrusion process and feed the material directly into the extruder with a centrifugal force. Comparing to the conventional recycling machines, this integrated system does not require a separate crusher, andtherefore, eliminates the problem of inconsistent feeding (over-feeding or insufficient feeding)


Easy material feeding without the need for pre-cutting

The waste material enters the machine from the belt conveyor (for film scraps and rigid plastic regrind) and the nip roll feeder (for complete film rolls) at the same time. An extra silo tank can also be added to store and feed pre-washed film flakes. The feeding is controlled automatically based on how full the cutter compactor is. The cutter compactor then cuts, dries and compacts the material into a semi-molten condition (just below the agglomeration point), which is optimal for the extrusion process that follows. The cutter compactor then feeds the material directly and consistently into the extruder screw

Higher output capacity
The integration of the cutter compactor and extruder ensures extremely fast and stable feeding, the tangentially connected extruder is continuously filled with pre-compacted material. This results in a much higher production output comparing to other types of recycling systems on the market


Higher pellets quality
The stable material feeding together with the hot die face pelletizer produce round-shaped, uniformed size pellets that are higher in value and optimal for reproduction (extrusion processes).


Other benefits
Lower investment cost for a high quality and durable machine
Low energy consumption with high production output
Fast machine delivery and installation: Polystar produces on an average of 8 sets of Repro-Flex per month and can deliver the machine faster than most manufacturers. The average delivery time of a Polystar recycling machine is 60 days.

Cutter compactor shredder
Easy material feeding by belt conveyor
30% higher output and higher quality pellets
Suitable industry

Blown film producers 
Leftover waste of edge trim from blown film in the format of scraps (T-shirt bags cut-offs from bag making and punching processes), complete film rolls and sheet can be efficiently recycled in a simple process. The high quality, uniformed sized recycled pellets are almost like virgin material which can be put directly back into the film production line.

PP woven producers 
In-house waste generated from the production of PP woven bags, non-woven, jumbo bags, PP raffia, PP woven sacks and tapes. The recycled PP pellets can be reused (100%) for production. In most cases in circular weaving looms and tapelines.

Recycling Centers 
Professional Recyclers who collect both post-consumer and post-industrial waste. 
The pellets quality can be improved by direct dosing of masterbatch and additives.



Work with POLYSTAR
An experienced market leader in the recycling field, especially for the recycling of packaging film

More than 1,700 Polystar plastic recycling machines have been installed worldwide since 1988
Proven success and positive feedback from satisfied customers in 102 countries
Flexible, personalized machine design to meet your specific requirement and factory layout
Top quality components used for the machines: Energy saving and high performance motors
Cost-effective machine: Lower investment cost for a high quality and durable machine 

Service and Communication

Overseas installation service and training are available
Machine warranty with in-time spare parts delivery
Fast online trouble shooting

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Innovation@K
Future Perspectives & Global Challenges:
Resource Efficiency

Product category: Pelletizers

Repor Air cooled recycling machine

Repro-Air -- Air cooled recycling machine
Repro-Air -- Air cooled recycling machine This compact, air-cooling film recycling machine is specially designed for blown film and cast film producers. The model can effectively recycle HDPE, LDPE, LLDPE film scraps (mono and multi-layer), start-up or changeover film rolls (film-on-roll), edge-trim waste, T-shirt bag bundles (cut- offs) from in-house production. lightly-printed film can also be recycled into high quality, uniformed pellets.

Repro-Air -- Air cooled recycling machine
T-shirt bag bundles Repro-Air -- Air cooled recycling machine
T-shirt bag bundles The space-saving recycling machine Repro-Air has an average output of 40~50kg per hour, 800~1000kg per day. Through the nip roll feeder, the machine can process multiple film rolls simultaneously. T-shirt bag bundles (cut-offs) from bag making process can also be thrown directly into the machine without the need for pre-crushing.

Repro-Air -- Air cooled recycling machine
This air-cooled recycling line does not require any water consumption and takes up very little space, it can fit right next to or in between blown film machines. The pellets produced by the hot die face pelletizer are 100% dry and can be put directly back into the production line for immediate reprocessing. This equipment is highly recommended for packaging film producers of different types of film and bags, such as flat bags, commercial bags, garbage bags, food packaging film, shrink film and many others.

Repro-Air -- Air cooled recycling machine
After the hot die-face cutting, the air-cooled pellets are transported into a spiral device for further pellet cooling and separation. This special design allows the machine to effectively pelletize HDPE, LDPE and LLDPE with minimum material degradation

The compact design of the recycling machine is ideal for producers with limited factory space. The machine dimension (length x width x height) is 2.5M x 2.5M x 2 M. It is extremely compact and user-friendly, and does not require any installation (ready-to use) upon machine arrival. The average lead-time of a Polystar air-cooled recycling machine is only 60 days.

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Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Repro Print Two stage recycling machine

One-step process with lowest material degradation
Shredder-integrated recycling machine The one step recycling machine Repro-One has an integration of a heavy duty single-shaft shredder that is directly connected with the extruder pelletizer.

The recycling machine is ideal for PP raffia/PP non-woven manufacturer who process their rejected raffia waste (tapes, fabric, jumbo big bags, lumps) generated from in-house production. The recycled pellets can be put directly back into tape extrusion lines for immediate reprocessing. These recycled pellets can be loaded in high percentages and still produce excellent fabric with good tensile strength and elongation.

This eliminates the need of pre-cutting/pre-shredding large-sized, thick or bulky waste (including hard plastics), feeding the waste directly from the shredder into the extruder at a very fast and constant rate without over-heating the material. This technology ensures continuous and uniform feeding to the extruder that produces high quality recycled pellets. Shredder-integrated recycling machine Shredder-integrated recycling machine Shredder-integrated recycling machine Ideal for both raffia and film waste
The Repro-One is the ideal equipment for processing plastic scraps from both PP raffia/woven and PE/PP film industries. Besides PP raffia, woven and non-woven waste, it can also handle lightweight PE/PP film scrap, blown film start-up lumps, purging and many others. The single shaft shredder with speed variation can handle material of different shapes, sizes and thickness.

In POLYSTAR’ Repro-One, plastic scrap is processed by a single shaft shredder for initial size reduction and minimal loss of material properties. The precisely controlled ram inside the shredder continuously pushes the bulky material towards the rotating shredder. After shredding, the material is fed directly into the extruder. The material then goes through degassing (if the material is printed) and filtered before the die face pelletizing process. The integrated shredder can effectively process large-sized waste such as jumbo bags, raffia, tape, woven and nonwoven without pre-shredding in advance.

The flexibility of the Repro-One allows raffia and film producers to reprocess their in-house production waste easily in a single machine. The high quality pellets with minimal material degradation can be reused 100% in reprocessing which generates great secondary values for the producers.

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Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Cutter compactor plastic recycling machine

Easy to use, high-performance recycling machine

Polystar's high efficiency, one-step plastic recycling machine Repro-Flex is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.

In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films, as well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.

Re-usable pellets
The pellets produced by the recycling machine can be put directly back into the production line, in most cases for blown film or pipe extrusion processes.

1. Pellets from in-house, post-industrial recycling
On average, post-industrial waste makes up 5% or more of the entire production line, making in-house recycling very important nowadays as it can significantly reduce the cost of raw/virgin material purchasing.
The plastic pellets produced from in-house waste are almost like-new and can be re-used for producing high quality plastic products once again.
2. Pellets from post-consumer recycling
The Repro-Flex is also designed to work with washed, post-consumer and used agricultural film. The cutter compactor, which generates frictional heat during the compacting process, helps to further dry and remove the water moisture from the washed film flakes (processed first by the washing lines). The recycled pellets can be used again in extrusion process, whether 100% (such as garbage bag, LDPE pipe production and etc) or as part of the mixture to reduce raw material cost. The pellets quality can also be improved by direct dosing of masterbatch and additives.

Machine Advantage
One Step, All-in-One direct recycling

The Repro-Flex plastic recycling machine combines cutting, extrusion and pelletizing into one compact and efficient recycling line. The cutter compactor of the recycling machine prepares (pre-conditions) the material into an ideal condition for the extrusion process and feed the material directly into the extruder with a centrifugal force. Comparing to the conventional recycling machines, this integrated system does not require a separate crusher, andtherefore, eliminates the problem of inconsistent feeding (over-feeding or insufficient feeding)


Easy material feeding without the need for pre-cutting

The waste material enters the machine from the belt conveyor (for film scraps and rigid plastic regrind) and the nip roll feeder (for complete film rolls) at the same time. An extra silo tank can also be added to store and feed pre-washed film flakes. The feeding is controlled automatically based on how full the cutter compactor is. The cutter compactor then cuts, dries and compacts the material into a semi-molten condition (just below the agglomeration point), which is optimal for the extrusion process that follows. The cutter compactor then feeds the material directly and consistently into the extruder screw

Higher output capacity
The integration of the cutter compactor and extruder ensures extremely fast and stable feeding, the tangentially connected extruder is continuously filled with pre-compacted material. This results in a much higher production output comparing to other types of recycling systems on the market


Higher pellets quality
The stable material feeding together with the hot die face pelletizer produce round-shaped, uniformed size pellets that are higher in value and optimal for reproduction (extrusion processes).


Other benefits
Lower investment cost for a high quality and durable machine
Low energy consumption with high production output
Fast machine delivery and installation: Polystar produces on an average of 8 sets of Repro-Flex per month and can deliver the machine faster than most manufacturers. The average delivery time of a Polystar recycling machine is 60 days.

Cutter compactor shredder
Easy material feeding by belt conveyor
30% higher output and higher quality pellets
Suitable industry

Blown film producers
Leftover waste of edge trim from blown film in the format of scraps (T-shirt bags cut-offs from bag making and punching processes), complete film rolls and sheet can be efficiently recycled in a simple process. The high quality, uniformed sized recycled pellets are almost like virgin material which can be put directly back into the film production line.

PP woven producers
In-house waste generated from the production of PP woven bags, non-woven, jumbo bags, PP raffia, PP woven sacks and tapes. The recycled PP pellets can be reused (100%) for production. In most cases in circular weaving looms and tapelines.

Recycling Centers
Professional Recyclers who collect both post-consumer and post-industrial waste.
The pellets quality can be improved by direct dosing of masterbatch and additives.



Work with POLYSTAR
An experienced market leader in the recycling field, especially for the recycling of packaging film

More than 1,700 Polystar plastic recycling machines have been installed worldwide since 1988
Proven success and positive feedback from satisfied customers in 102 countries
Flexible, personalized machine design to meet your specific requirement and factory layout
Top quality components used for the machines: Energy saving and high performance motors
Cost-effective machine: Lower investment cost for a high quality and durable machine

Service and Communication

Overseas installation service and training are available
Machine warranty with in-time spare parts delivery

More Less

Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Stretch Film Recycling Machine

POLYSTAR's high efficiency, one-step stretch film recycling machine Repro-Flex is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.

In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films, as well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.

One Step, All-in-One direct recycling:

The Repro-Flex stretch film recycling machine combines cutting, extrusion and pelletizing into one compact and efficient recycling line. The cutter compactor of the recycling machine prepares (pre-conditions) the material into an ideal condition for the extrusion process and feed the material directly into the extruder with a centrifugal force. Comparing to the conventional recycling machines, this integrated system does not require a separate crusher, eliminates the problem of inconsistent feeding (over-feeding or insufficient feeding)

Easy material feeding without the need for pre-cutting

The waste material enters the machine from the belt conveyor (for film scraps and rigid plastic regrind) and the nip roll feeder (for complete film rolls) at the same time. An extra silo tank can also be added to store and feed pre-washed film flakes. The feeding is controlled automatically based on how full the cutter compactor is. The cutter compactor then cuts, dries and compacts the material into a semi-molten condition (just below the agglomeration point), which is optimal for the extrusion process that follows. The cutter compactor then feeds the material directly and consistently into the extruder screw

Higher output capacity:

The integration of the cutter compactor and extruder ensures extremely fast and stable feeding, the tangentially connected extruder is continuously filled with pre-compacted material. This results in a much higher production output comparing to other types of recycling systems on the market

Higher pellets quality: 

The stable material feeding together with the hot die face pelletizer produce round-shaped, uniformed size pellets that are higher in value and optimal for reproduction (extrusion processes).

Work with POLYSTAR
An experienced market leader in the recycling field, especially for the recycling of packaging film

More than 1,900 sets POLYSTAR stretch film recycling machines have been installed worldwide since 1988
Proven success and positive feedback from satisfied customers in 102 countries
Flexible, personalized machine design to meet your specific requirement and factory layout
Top quality components used for the machines: Energy saving and high performance motors
Cost-effective machine: Lower investment cost for a high quality and durable machine

More information on stretch film recycling machine: http://www.polystar co.com/en/products_i_Cutter_integrated_Recycling_Machine.html
POLYSTAR : http://www.polystarco.com/en/index.html

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Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Plastic Recycle Machine

POLYSTAR's high efficiency, one-step plastic recycle machine Repro-Flex is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.

In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films, as well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.

One Step, All-in-One direct recycling:

The Repro-Flex plastic recycle machine combines cutting, extrusion and pelletizing into one compact and efficient recycling line. The cutter compactor of the recycling machine prepares (pre-conditions) the material into an ideal condition for the extrusion process and feed the material directly into the extruder with a centrifugal force. Comparing to the conventional recycling machines, this integrated system does not require a separate crusher, eliminates the problem of inconsistent feeding (over-feeding or insufficient feeding)

Easy material feeding without the need for pre-cutting

The waste material enters the machine from the belt conveyor (for film scraps and rigid plastic regrind) and the nip roll feeder (for complete film rolls) at the same time. An extra silo tank can also be added to store and feed pre-washed film flakes. The feeding is controlled automatically based on how full the cutter compactor is. The cutter compactor then cuts, dries and compacts the material into a semi-molten condition (just below the agglomeration point), which is optimal for the extrusion process that follows. The cutter compactor then feeds the material directly and consistently into the extruder screw

Higher output capacity:

The integration of the cutter compactor and extruder ensures extremely fast and stable feeding, the tangentially connected extruder is continuously filled with pre-compacted material. This results in a much higher production output comparing to other types of recycling systems on the market

Higher pellets quality: 

The stable material feeding together with the hot die face pelletizer produce round-shaped, uniformed size pellets that are higher in value and optimal for reproduction (extrusion processes).

Work with POLYSTAR
An experienced market leader in the recycling field, especially for the recycling of packaging film

More than 1,900 sets POLYSTAR plastic recycle machines have been installed worldwide since 1988
Proven success and positive feedback from satisfied customers in 102 countries
Flexible, personalized machine design to meet your specific requirement and factory layout
Top quality components used for the machines: Energy saving and high performance motors
Cost-effective machine: Lower investment cost for a high quality and durable machine

More information on plastic recycle machine: http://www.polystar co.com/en/products_i_Cutter_integrated_Recycling_Machine.html
POLYSTAR : http://www.polystarco.com/en/index.html

More Less

Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Plastic recycling equipment (Repro-Flex)

POLYSTAR's high efficiency, one-step plastic recycling equipment Repro-Flex is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.

In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films, as well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.

One Step, All-in-One direct recycling:

The Repro-Flex plastic recycling equipment combines cutting, extrusion and pelletizing into one compact and efficient recycling line. The cutter compactor of the recycling machine prepares (pre-conditions) the material into an ideal condition for the extrusion process and feed the material directly into the extruder with a centrifugal force. Comparing to the conventional recycling machines, this integrated system does not require a separate crusher, eliminates the problem of inconsistent feeding (over-feeding or insufficient feeding)

Easy material feeding without the need for pre-cutting

The waste material enters the machine from the belt conveyor (for film scraps and rigid plastic regrind) and the nip roll feeder (for complete film rolls) at the same time. An extra silo tank can also be added to store and feed pre-washed film flakes. The feeding is controlled automatically based on how full the cutter compactor is. The cutter compactor then cuts, dries and compacts the material into a semi-molten condition (just below the agglomeration point), which is optimal for the extrusion process that follows. The cutter compactor then feeds the material directly and consistently into the extruder screw

Higher output capacity:

The integration of the cutter compactor and extruder ensures extremely fast and stable feeding, the tangentially connected extruder is continuously filled with pre-compacted material. This results in a much higher production output comparing to other types of recycling systems on the market

Higher pellets quality: 

The stable material feeding together with the hot die face pelletizer produce round-shaped, uniformed size pellets that are higher in value and optimal for reproduction (extrusion processes).

Work with POLYSTAR
An experienced market leader in the recycling field, especially for the recycling of packaging film

More than 1,900 sets POLYSTAR plastic recycling equipments have been installed worldwide since 1988
Proven success and positive feedback from satisfied customers in 102 countries
Flexible, personalized machine design to meet your specific requirement and factory layout
Top quality components used for the machines: Energy saving and high performance motors
Cost-effective machine: Lower investment cost for a high quality and durable machine

More information on Plastic film recycling machine: http://www.polystar co.com/en/products_i_Cutter_integrated_Recycling_Machine.html
POLYSTAR : http://www.polystarco.com/en/index.html

More Less

Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Plastic recycling system

POLYSTAR's high efficiency, one-step plastic recycling system Repro-Flex is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.

In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films, as well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.

One Step, All-in-One direct recycling:

The Repro-Flex plastic recycling system combines cutting, extrusion and pelletizing into one compact and efficient recycling line. The cutter compactor of the recycling machine prepares (pre-conditions) the material into an ideal condition for the extrusion process and feed the material directly into the extruder with a centrifugal force. Comparing to the conventional recycling machines, this integrated system does not require a separate crusher, eliminates the problem of inconsistent feeding (over-feeding or insufficient feeding)

Easy material feeding without the need for pre-cutting

The waste material enters the machine from the belt conveyor (for film scraps and rigid plastic regrind) and the nip roll feeder (for complete film rolls) at the same time. An extra silo tank can also be added to store and feed pre-washed film flakes. The feeding is controlled automatically based on how full the cutter compactor is. The cutter compactor then cuts, dries and compacts the material into a semi-molten condition (just below the agglomeration point), which is optimal for the extrusion process that follows. The cutter compactor then feeds the material directly and consistently into the extruder screw

Higher output capacity:

The integration of the cutter compactor and extruder ensures extremely fast and stable feeding, the tangentially connected extruder is continuously filled with pre-compacted material. This results in a much higher production output comparing to other types of recycling systems on the market

Higher pellets quality: 

The stable material feeding together with the hot die face pelletizer produce round-shaped, uniformed size pellets that are higher in value and optimal for reproduction (extrusion processes).

Work with POLYSTAR
An experienced market leader in the recycling field, especially for the recycling of packaging film

More than 1,900 sets POLYSTAR plastic recycling systems have been installed worldwide since 1988
Proven success and positive feedback from satisfied customers in 102 countries
Flexible, personalized machine design to meet your specific requirement and factory layout
Top quality components used for the machines: Energy saving and high performance motors
Cost-effective machine: Lower investment cost for a high quality and durable machine

More information on Plastic film recycling machine: http://www.polystar co.com/en/products_i_Cutter_integrated_Recycling_Machine.html
POLYSTAR : http://www.polystarco.com/en/index.html

More Less

Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Plastic recycling line (Repro-Flex)

POLYSTAR's high efficiency, one-step plastic recycling line Repro-Flex is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.

In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films, as well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.

One Step, All-in-One direct recycling:

The Repro-Flex plastic recycling line combines cutting, extrusion and pelletizing into one compact and efficient recycling line. The cutter compactor of the recycling machine prepares (pre-conditions) the material into an ideal condition for the extrusion process and feed the material directly into the extruder with a centrifugal force. Comparing to the conventional recycling machines, this integrated system does not require a separate crusher, eliminates the problem of inconsistent feeding (over-feeding or insufficient feeding)

Easy material feeding without the need for pre-cutting

The waste material enters the machine from the belt conveyor (for film scraps and rigid plastic regrind) and the nip roll feeder (for complete film rolls) at the same time. An extra silo tank can also be added to store and feed pre-washed film flakes. The feeding is controlled automatically based on how full the cutter compactor is. The cutter compactor then cuts, dries and compacts the material into a semi-molten condition (just below the agglomeration point), which is optimal for the extrusion process that follows. The cutter compactor then feeds the material directly and consistently into the extruder screw

Higher output capacity:

The integration of the cutter compactor and extruder ensures extremely fast and stable feeding, the tangentially connected extruder is continuously filled with pre-compacted material. This results in a much higher production output comparing to other types of recycling systems on the market

Higher pellets quality: 

The stable material feeding together with the hot die face pelletizer produce round-shaped, uniformed size pellets that are higher in value and optimal for reproduction (extrusion processes).

Work with POLYSTAR
An experienced market leader in the recycling field, especially for the recycling of packaging film

More than 1,900 sets POLYSTAR plastic recycling lines have been installed worldwide since 1988
Proven success and positive feedback from satisfied customers in 102 countries
Flexible, personalized machine design to meet your specific requirement and factory layout
Top quality components used for the machines: Energy saving and high performance motors
Cost-effective machine: Lower investment cost for a high quality and durable machine

More information on Plastic film recycling machine: http://www.polystar co.com/en/products_i_Cutter_integrated_Recycling_Machine.html
POLYSTAR : http://www.polystarco.com/en/index.html

More Less

Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Repro One Shredder integrated recycling machine

POLYSTAR’s latest Repro-One recycling technology has an integration of a heavy-duty single shaft shredder that is directly connected with the extruder pelletizer. The one-step recycling technology allows plastic processors to recycle both soft and rigid plastic wastes in one machine, which produces superior quality of recycled pellets.

The recycling machine is ideal for PP raffia/PP non-woven, PE film manufacturer who process their rejected raffia waste (tapes, fabric, jumbo big bags, lumps, blown film start-up waste) generated from in-house production. The recycled pellets can be put directly back into tape extrusion lines or blown/cast film lines for immediate reprocessing. These recycled pellets can be loaded in high percentages and still produce excellent fabric with good tensile strength and elongation.

In POLYSTAR’ Repro-One, plastic scrap is processed by a single shaft shredder for initial size reduction. The precisely controlled ram inside the shredder continuously pushes the bulky material towards the rotating shredder. After shredding, the material is fed directly into the extruder. The material feeding is auto-controlled by the hydraulic force. The material then goes through degassing (if the material is printed) and filtered before the die face pelletizing process. The integrated shredder can effectively process large-sized waste such as jumbo bags, raffia, tape, rope, lumps from extrusion start-up, woven and nonwoven, without pre-shredding in advance. 
 

This eliminates the need of pre-cutting/pre-shredding large-sized, thick or bulky waste (including hard plastics), feeding the waste directly from the shredder into the extruder at a very fast and constant rate without over-heating the material. This technology ensures continuous and uniform feeding to the extruder that produces high quality recycled pellets.
 

The flexibility of the Repro-One allows raffia and film producers to reprocess their in-house production waste easily in a single machine. The high quality pellets with minimal material degradation can be reused 100% in reprocessing which reduces cost significantly for the producers.

Moreover, higher efficiency in recycling is also ECO- friendly to the green environment protection.
 

more product information, Please go to http://www.polystarco.com/en/products_i_Single_shaft_shredder.html

Product Video, Please go to https://youtu.be/VTtQoxjXSZc?list=PL9yqsYKjZZsSfXtebIGy2Bm2HMxOKJiz3

E-mail inquiry to us : polystar.sales@gmail.com

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Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

PE recycling machine

POLYSTAR's high efficiency, one-step PE recycling machine Repro-Flex is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.

In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films, as well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.

One Step, All-in-One direct recycling:

The Repro-Flex PE recycling machine combines cutting, extrusion and pelletizing into one compact and efficient recycling line. The cutter compactor of the recycling machine prepares (pre-conditions) the material into an ideal condition for the extrusion process and feed the material directly into the extruder with a centrifugal force. Comparing to the conventional recycling machines, this integrated system does not require a separate crusher, eliminates the problem of inconsistent feeding (over-feeding or insufficient feeding)

Easy material feeding without the need for pre-cutting

The waste material enters the machine from the belt conveyor (for film scraps and rigid plastic regrind) and the nip roll feeder (for complete film rolls) at the same time. An extra silo tank can also be added to store and feed pre-washed film flakes. The feeding is controlled automatically based on how full the cutter compactor is. The cutter compactor then cuts, dries and compacts the material into a semi-molten condition (just below the agglomeration point), which is optimal for the extrusion process that follows. The cutter compactor then feeds the material directly and consistently into the extruder screw

Higher output capacity:

The integration of the cutter compactor and extruder ensures extremely fast and stable feeding, the tangentially connected extruder is continuously filled with pre-compacted material. This results in a much higher production output comparing to other types of recycling systems on the market

Higher pellets quality: 

The stable material feeding together with the hot die face pelletizer produce round-shaped, uniformed size pellets that are higher in value and optimal for reproduction (extrusion processes).

Work with POLYSTAR
An experienced market leader in the recycling field, especially for the recycling of packaging film

More than 1,900 sets POLYSTAR PE recycling machines have been installed worldwide since 1988
Proven success and positive feedback from satisfied customers in 102 countries
Flexible, personalized machine design to meet your specific requirement and factory layout
Top quality components used for the machines: Energy saving and high performance motors
Cost-effective machine: Lower investment cost for a high quality and durable machine

More information on Plastic film recycling machine: http://www.polystar co.com/en/products_i_Cutter_integrated_Recycling_Machine.html
POLYSTAR : http://www.polystarco.com/en/index.html

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Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Two layers AB Blown Film Machine

Equipped with two extruders, the AB type two layer blown film machine is able to produce two layer film with different material/color on each layer. The die head design ensures good color separation on each layer.

Application: Agricultural film, mulch film, construction, detergent bags, heavy duty bags, shopping bags, garment packaging, shrink film, consumer packaging and many others.

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Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Monolayer Blown Film Machine

The MB mini-type film blowing machine provides a good solution for economic but good quality film. Suitable for general packaging products such as T-shirt bags, supermarket bags, flat bags and many others.

Film width of blow film machine available from 150mm to 800mm (5 to 31 inch) and can be customized depending on customer's requirement, suitable for both HDPE and LDPE film. In-line printer can be added for logo printing.
The special screw design provides good mixing for both colored (with masterbatches) and transparent film. A percentage of recycled material and Calcium carbonate can also be used in the mixture.
Blow film machine MB is a simple and flexible machine that can produce HDPE or LDPE, by simply changing the die head and air ring.

Since 1988, Polystar has produced nearly 1,000 sets of MB machine that has helped customers produce around the world.
Polystar's film blowing machine, MB compact model is popular for starters who look to start the film production business with an economic but reliable machine. It is also widely used by industrial leaders who produce bags in large quantity.

The blow film machine model MB is extremely compact, easy to install, user-friendly and productive for film and bag makers.
Highly customized machines:

Automatic winding unit can be upgraded to reduce labor cost and to fully automatic depending on the producer.
Double winding unit (for laminated film or web/sheet).
Masterbatch Dosing device can be added

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Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Twin Head Blown Film Machine

POLYSTAR has installed more than 300 sets of its twin head blown film machines in many leading T-shirt bag makers' factory in many countries.

Normally when producing film rolls for T-shirt bag conversion which ranges from 300~700mm in width, it is difficult to achieve higher output by using a bigger extruder for such small film width unless the blown film extruder is equipped with an internal bubble cooling.

The twin head blown film machine offers an economic alternative and has a much faster return on investment comparing to a blown film machine installed with internal bubble cooling system (IBC). In the twin head blown film machines, 1 die head can reach much higher output with a bigger extruder (such as 65mm or 75mm in diameter) even when producing smaller width film. It is especially effective for T-shirt bag makers who are looking for machine with higher output but lower cost.

Comparing to extruders with a single die head, the twin die extruders can achieve higher production capacity when producing film roll that are small in width, as the high extrusion output is dispersed into two separate channels of the die heads instead of one.

Polystar designs and customizes this type of twin head blown film machine with different screw diameter and roller width depending on the customers’ requirement. Available in screw diameter of 55mm, 60mm, 65mm and 75mm and film width from 400mm up to 1000mm on each winder. The double head blown film machine also allows producers to switch between HDPE and LDPE production as well as producing different film width on the same machine on each winder simultaneously.

A special screw design is used to provide good mixing and stable output for both HDPE and LDPE material. Bimetallic treatment is applied to process a higher percentage of recycled material and CaCO3 compound. Polystar uses Siemens/ABB energy saving motors for the extruders which can reduce energy consumption up to 5%.

Polystar has installed more than 200 sets of the double-head blown film machine in Latin American in more than 15 countries throughout Central and South America.

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Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Three layer ABA blown film machine

In some markets such as Turkey, Thailand and Vietnam where T-shirt bag production has become extremely competitive, film producers are now replacing their existing mono layer extruders with ABA 3 layer co extrusion blown film machines, mainly to save production cost. One of the biggest T-shirt bag producers in Vietnam has already replaced half of its mono layer extruders with ABA machines in the past 3 years to stay competitive in the local market.

The A-B-A blown film machine consists of two extruders, normally of two different sizes. The most common ones today are the combination of a 45mm screw diameter together with a 55mm for T-shirt bag production. For garbage bags, normally a 55mm screw diameter with a bigger 65mm is used. In the A-A outer layer, normally 20% of CaCO3 is used, with some additional of color masterbatch, LLDPE and a larger percentage of HDPE. The B layer can be used with larger percentage of CaCO3 with HDPE raw material. In-house recycled pellets can also be used to the mixture.

Besides reducing a significant amount of raw material used in the formula, another advantage of the ABA machine is that the 3 layer film that it produces is 30% stronger than film produced by a mono layer extruder. The ABA machine is also much more economic comparing to an ABC three layer machine as it has one extruder less.

Polystar, a Taiwanese manufacturer of blown film machines has shifted its main focus onto making and re-engineering ABA technology, because it has noticed this big shift in market trend in many countries where it exports to. In Russia, for example, the mono layer blown film market is almost dead for Polystar, despite the fact that it used to sell at least 50 mono layer blown film machines to the market annually for almost a decade. Instead, 90% of the blown film machines that Polystar has sold to Russia since 2010 has been the ABA type. One of the leading and largest film and bag producers in St. Petersburg (Russia) who currently with 60 sets of Polystar's mono layer blown film machines, has also been very active in upgrading their machines to the ABA type from mono layer extruders.

Polystar has recently installed 22 sets of mono layer blown film machines in Yangon, Myanmar in a newly-established film production factory. The production line was purchased by one of the largest Japanese investment groups, who aims to produce films locally in Myanmar, and later exports the packaging film products back to Japan. Its main products include flat bags, T-shirt and garbage bags. However, Polystar believes that this type of set up is only likely in a country where labor cost is still relatively low. In markets where labor cost is higher and more competition exists, producers must find a way to lower their production cost in order to increase profit margin. 

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Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

PP recycling machine

POLYSTAR's high efficiency, one-step PP recycling machine Repro-Flex is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.

In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films, as well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.

One Step, All-in-One direct recycling:

The Repro-Flex PP recycling machine combines cutting, extrusion and pelletizing into one compact and efficient recycling line. The cutter compactor of the recycling machine prepares (pre-conditions) the material into an ideal condition for the extrusion process and feed the material directly into the extruder with a centrifugal force. Comparing to the conventional recycling machines, this integrated system does not require a separate crusher, eliminates the problem of inconsistent feeding (over-feeding or insufficient feeding)

Easy material feeding without the need for pre-cutting

The waste material enters the machine from the belt conveyor (for film scraps and rigid plastic regrind) and the nip roll feeder (for complete film rolls) at the same time. An extra silo tank can also be added to store and feed pre-washed film flakes. The feeding is controlled automatically based on how full the cutter compactor is. The cutter compactor then cuts, dries and compacts the material into a semi-molten condition (just below the agglomeration point), which is optimal for the extrusion process that follows. The cutter compactor then feeds the material directly and consistently into the extruder screw

Higher output capacity:

The integration of the cutter compactor and extruder ensures extremely fast and stable feeding, the tangentially connected extruder is continuously filled with pre-compacted material. This results in a much higher production output comparing to other types of recycling systems on the market

Higher pellets quality: 

The stable material feeding together with the hot die face pelletizer produce round-shaped, uniformed size pellets that are higher in value and optimal for reproduction (extrusion processes).

Work with POLYSTAR
An experienced market leader in the recycling field, especially for the recycling of packaging film

More than 1,900 sets POLYSTAR PP recycling machines have been installed worldwide since 1988
Proven success and positive feedback from satisfied customers in 102 countries
Flexible, personalized machine design to meet your specific requirement and factory layout
Top quality components used for the machines: Energy saving and high performance motors
Cost-effective machine: Lower investment cost for a high quality and durable machine

More information on Plastic film recycling machine: http://www.polystar co.com/en/products_i_Cutter_integrated_Recycling_Machine.html
POLYSTAR : http://www.polystarco.com/en/index.html

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Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

LLDPE recycling Machine

POLYSTAR's high efficiency, one-step LLDPE recycling Machine Repro-Flex is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.

In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films, as well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.

One Step, All-in-One direct recycling:

The Repro-Flex LLDPE recycling Machine combines cutting, extrusion and pelletizing into one compact and efficient recycling line. The cutter compactor of the recycling machine prepares (pre-conditions) the material into an ideal condition for the extrusion process and feed the material directly into the extruder with a centrifugal force. Comparing to the conventional recycling machines, this integrated system does not require a separate crusher, eliminates the problem of inconsistent feeding (over-feeding or insufficient feeding)

Easy material feeding without the need for pre-cutting

The waste material enters the machine from the belt conveyor (for film scraps and rigid plastic regrind) and the nip roll feeder (for complete film rolls) at the same time. An extra silo tank can also be added to store and feed pre-washed film flakes. The feeding is controlled automatically based on how full the cutter compactor is. The cutter compactor then cuts, dries and compacts the material into a semi-molten condition (just below the agglomeration point), which is optimal for the extrusion process that follows. The cutter compactor then feeds the material directly and consistently into the extruder screw

Higher output capacity:

The integration of the cutter compactor and extruder ensures extremely fast and stable feeding, the tangentially connected extruder is continuously filled with pre-compacted material. This results in a much higher production output comparing to other types of recycling systems on the market

Higher pellets quality:

The stable material feeding together with the hot die face pelletizer produce round-shaped, uniformed size pellets that are higher in value and optimal for reproduction (extrusion processes).

Work with POLYSTAR
An experienced market leader in the recycling field, especially for the recycling of packaging film

More than 1,900 sets POLYSTAR LLDPE recycling machines have been installed worldwide since 1988
Proven success and positive feedback from satisfied customers in 102 countries
Flexible, personalized machine design to meet your specific requirement and factory layout
Top quality components used for the machines: Energy saving and high performance motors
Cost-effective machine: Lower investment cost for a high quality and durable machine

More information on Plastic film recycling machine: http://www.polystar co.com/en/products_i_Cutter_integrated_Recycling_Machine.html
POLYSTAR : http://www.polystarco.com/en/index.html

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Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

LDPE Recycling Machine

POLYSTAR's high efficiency, one-step LDPE Recycling Machine Repro-Flex is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.

In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films, as well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.

One Step, All-in-One direct recycling:

The Repro-Flex LDPE Recycling Machine combines cutting, extrusion and pelletizing into one compact and efficient recycling line. The cutter compactor of the recycling machine prepares (pre-conditions) the material into an ideal condition for the extrusion process and feed the material directly into the extruder with a centrifugal force. Comparing to the conventional recycling machines, this integrated system does not require a separate crusher, eliminates the problem of inconsistent feeding (over-feeding or insufficient feeding)

Easy material feeding without the need for pre-cutting

The waste material enters the machine from the belt conveyor (for film scraps and rigid plastic regrind) and the nip roll feeder (for complete film rolls) at the same time. An extra silo tank can also be added to store and feed pre-washed film flakes. The feeding is controlled automatically based on how full the cutter compactor is. The cutter compactor then cuts, dries and compacts the material into a semi-molten condition (just below the agglomeration point), which is optimal for the extrusion process that follows. The cutter compactor then feeds the material directly and consistently into the extruder screw

Higher output capacity:

The integration of the cutter compactor and extruder ensures extremely fast and stable feeding, the tangentially connected extruder is continuously filled with pre-compacted material. This results in a much higher production output comparing to other types of recycling systems on the market

Higher pellets quality: 

The stable material feeding together with the hot die face pelletizer produce round-shaped, uniformed size pellets that are higher in value and optimal for reproduction (extrusion processes).

Work with POLYSTAR
An experienced market leader in the recycling field, especially for the recycling of packaging film

More than 1,900 sets POLYSTAR LDPE Recycling Machines have been installed worldwide since 1988
Proven success and positive feedback from satisfied customers in 102 countries
Flexible, personalized machine design to meet your specific requirement and factory layout
Top quality components used for the machines: Energy saving and high performance motors
Cost-effective machine: Lower investment cost for a high quality and durable machine

More information on Plastic film recycling machine: http://www.polystar co.com/en/products_i_Cutter_integrated_Recycling_Machine.html
POLYSTAR : http://www.polystarco.com/en/index.html

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Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

HDPE Recycling Machine

POLYSTAR's high efficiency, one-step HDPE Recycling Machine Repro-Flex is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.

In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films, as well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.

One Step, All-in-One direct recycling:

The Repro-Flex HDPE Recycling Machine combines cutting, extrusion and pelletizing into one compact and efficient recycling line. The cutter compactor of the recycling machine prepares (pre-conditions) the material into an ideal condition for the extrusion process and feed the material directly into the extruder with a centrifugal force. Comparing to the conventional recycling machines, this integrated system does not require a separate crusher, eliminates the problem of inconsistent feeding (over-feeding or insufficient feeding)

Easy material feeding without the need for pre-cutting

The waste material enters the machine from the belt conveyor (for film scraps and rigid plastic regrind) and the nip roll feeder (for complete film rolls) at the same time. An extra silo tank can also be added to store and feed pre-washed film flakes. The feeding is controlled automatically based on how full the cutter compactor is. The cutter compactor then cuts, dries and compacts the material into a semi-molten condition (just below the agglomeration point), which is optimal for the extrusion process that follows. The cutter compactor then feeds the material directly and consistently into the extruder screw

Higher output capacity:

The integration of the cutter compactor and extruder ensures extremely fast and stable feeding, the tangentially connected extruder is continuously filled with pre-compacted material. This results in a much higher production output comparing to other types of recycling systems on the market

Higher pellets quality: 

The stable material feeding together with the hot die face pelletizer produce round-shaped, uniformed size pellets that are higher in value and optimal for reproduction (extrusion processes).

Work with POLYSTAR
An experienced market leader in the recycling field, especially for the recycling of packaging film

More than 1,900 sets POLYSTAR HDPE Recycling Machines have been installed worldwide since 1988
Proven success and positive feedback from satisfied customers in 102 countries
Flexible, personalized machine design to meet your specific requirement and factory layout
Top quality components used for the machines: Energy saving and high performance motors
Cost-effective machine: Lower investment cost for a high quality and durable machine

More information on Plastic film recycling machine: http://www.polystar co.com/en/products_i_Cutter_integrated_Recycling_Machine.html
POLYSTAR : http://www.polystarco.com/en/index.html

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Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Plastic waste recycling machine (Repro-Flex)

POLYSTAR's high efficiency, one-step plastic waste recycling machine Repro-Flex is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.

In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films, as well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.

One Step, All-in-One direct recycling:

The Repro-Flex plastic waste recycling machine combines cutting, extrusion and pelletizing into one compact and efficient recycling line. The cutter compactor of the recycling machine prepares (pre-conditions) the material into an ideal condition for the extrusion process and feed the material directly into the extruder with a centrifugal force. Comparing to the conventional recycling machines, this integrated system does not require a separate crusher, eliminates the problem of inconsistent feeding (over-feeding or insufficient feeding)

Easy material feeding without the need for pre-cutting

The waste material enters the machine from the belt conveyor (for film scraps and rigid plastic regrind) and the nip roll feeder (for complete film rolls) at the same time. An extra silo tank can also be added to store and feed pre-washed film flakes. The feeding is controlled automatically based on how full the cutter compactor is. The cutter compactor then cuts, dries and compacts the material into a semi-molten condition (just below the agglomeration point), which is optimal for the extrusion process that follows. The cutter compactor then feeds the material directly and consistently into the extruder screw

Higher output capacity:

The integration of the cutter compactor and extruder ensures extremely fast and stable feeding, the tangentially connected extruder is continuously filled with pre-compacted material. This results in a much higher production output comparing to other types of recycling systems on the market

Higher pellets quality: 

The stable material feeding together with the hot die face pelletizer produce round-shaped, uniformed size pellets that are higher in value and optimal for reproduction (extrusion processes).

Work with POLYSTAR
An experienced market leader in the recycling field, especially for the recycling of packaging film

More than 1,900 sets POLYSTAR plastic waste recycling machines have been installed worldwide since 1988
Proven success and positive feedback from satisfied customers in 102 countries
Flexible, personalized machine design to meet your specific requirement and factory layout
Top quality components used for the machines: Energy saving and high performance motors
Cost-effective machine: Lower investment cost for a high quality and durable machine

More information on Plastic film recycling machine: http://www.polystar co.com/en/products_i_Cutter_integrated_Recycling_Machine.html
POLYSTAR : http://www.polystarco.com/en/index.html

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Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Plastic film recycling machine (Repro-Flex)

POLYSTAR's high efficiency, one-step plastic film recycling machine Repro-Flex is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.

In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films, as well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.

One Step, All-in-One direct recycling:

The Repro-Flex plastic film recycling machine combines cutting, extrusion and pelletizing into one compact and efficient recycling line. The cutter compactor of the recycling machine prepares (pre-conditions) the material into an ideal condition for the extrusion process and feed the material directly into the extruder with a centrifugal force. Comparing to the conventional recycling machines, this integrated system does not require a separate crusher, eliminates the problem of inconsistent feeding (over-feeding or insufficient feeding)

Easy material feeding without the need for pre-cutting

The waste material enters the machine from the belt conveyor (for film scraps and rigid plastic regrind) and the nip roll feeder (for complete film rolls) at the same time. An extra silo tank can also be added to store and feed pre-washed film flakes. The feeding is controlled automatically based on how full the cutter compactor is. The cutter compactor then cuts, dries and compacts the material into a semi-molten condition (just below the agglomeration point), which is optimal for the extrusion process that follows. The cutter compactor then feeds the material directly and consistently into the extruder screw

Higher output capacity:

The integration of the cutter compactor and extruder ensures extremely fast and stable feeding, the tangentially connected extruder is continuously filled with pre-compacted material. This results in a much higher production output comparing to other types of recycling systems on the market

Higher pellets quality: 

The stable material feeding together with the hot die face pelletizer produce round-shaped, uniformed size pellets that are higher in value and optimal for reproduction (extrusion processes).

Work with POLYSTAR
An experienced market leader in the recycling field, especially for the recycling of packaging film

More than 1,900 sets POLYSTAR plastic film recycling machines have been installed worldwide since 1988
Proven success and positive feedback from satisfied customers in 102 countries
Flexible, personalized machine design to meet your specific requirement and factory layout
Top quality components used for the machines: Energy saving and high performance motors
Cost-effective machine: Lower investment cost for a high quality and durable machine

More information on Plastic film recycling machine: http://www.polystar co.com/en/products_i_Cutter_integrated_Recycling_Machine.html
POLYSTAR : http://www.polystarco.com/en/index.html

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Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Plastic waste recycling machine (HNT-V)

With widely strive to expend global market in these two years,Polystar has taken the manufacturing of plastic waste recycling machine to top level.

Polystar's best seller, HNT-V model, is widely used worldwide by today's leaders in the packaging industry. On average, Polystar manufactures 8 sets of this model on a monthly basis. The HNT-V plastic waste recycling machine is designed specifically for processing PE and PP plastic bags, films, washed flakes and scraps.

The cutter compactor system of the plastic waste recycling machine HNT-V ensures fast and stable feeding flow from the shredding drum to the extruder. Furthermore, the double-vented degassing zone on the extruder and dual piston screen changer enhance the overall performance of the machine and the quality of the pellets that it produces.

Polystar will be displaying a brand new plastic waste recycling machine at K show 2016 in Germany.

The main advantage of HNT-V plastic waste recycling machine :

10% less power consumption; 20% higher output; 100% pellets re-usability
Fast and stable cutter compactor feeding control
High efficient degassing connected with vacuum pump for environment protection
Non-Stop dual channel piston filtration system
Automation Die face pelletizing technolog for uniform pellets producing
Intelligent pressure detection and alarm control system
Elegant industrial design
High efficient output from 80~ 1200 kg/hrby simple operation
Polystar Machinery is able to customize every single plastic waste recycling machine regarding to customer's need.

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Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

plastic bag recycling machine (HNT-V)

Polystar offer the high efficiency plastic bag recycling machine to packaging industry worldwide.

Polystar's best seller, HNT-V model, is widely used worldwide by today's leaders in the packaging industry. On average, Polystar manufactures 8 sets of this model on a monthly basis. The HNT-V plastic bag recycling machine is designed specifically for processing PE and PP plastic bags, films, washed flakes and scraps.

The cutter compactor system of the plastic bag recycling machine HNT-V ensures fast and stable feeding flow from the shredding drum to the extruder. Furthermore, the double-vented degassing zone on the extruder and dual piston screen changer enhance the overall performance of the machine and the quality of the pellets that it produces.

Polystar will be displaying a brand new plastic bag recycling machine at K show 2016 in Germany.

The main advantage of HNT-V plastic bag recycling machine :

10% less power consumption; 20% higher output; 100% pellets re-usability
Fast and stable cutter compactor feeding control
High efficient degassing connected with vacuum pump for environment protection
Non-Stop dual channel piston filtration system
Automation Die face pelletizing technolog
Intelligent pressure detection and alarm control system
Elegant industrial design
High efficient output from 80~ 1200 kg/hrby simple operation
Polystar Machinery is able to customize every single Plastic recycling machinery regarding to customer's need.

More Less

Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Waste plastic recycling machine (HNT-V)

Polystar is specialize in designing and manufacturing waste plastic recycling machine. 

Polystar's best seller, HNT-V model, is widely used worldwide by today's leaders in the packaging industry. On average, Polystar manufactures 8 sets of this model on a monthly basis. The HNT-V waste plastic recycling machine is designed specifically for processing PE and PP plastic bags, films, washed flakes and scraps.

The cutter compactor system of the waste plastic recycling machine HNT-V ensures fast and stable feeding flow from the shredding drum to the extruder. Furthermore, the double-vented degassing zone on the extruder and dual piston screen changer enhance the overall performance of the machine and the quality of the pellets that it produces.

Polystar will be displaying a brand new waste plastic recycling machine at K show 2016 in Germany.

The main advantage of HNT-V waste plastic recycling machine :

10% less power consumption; 20% higher output; 100% pellets re-usability
Fast and stable cutter compactor feeding control
High efficient degassing connected with vacuum pump for environment protection
Non-Stop dual channel piston filtration system
Automation Die face pelletizing technolog
Intelligent pressure detection and alarm control system
Elegant industrial design
High efficient output from 80~ 1200 kg/hrby simple operation
Polystar Machinery is able to customize every single Plastic recycling machinery regarding to customer's need.

More Less

Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Taiwan plastic recycling machine (HNT-V)

With widely strive to expend global market in these two years, Polystar successfully presented powerful brand solid reputation for Taiwan plastic recycling machine.

Polystar's best seller, HNT-V model, is widely used worldwide by today's leaders in the packaging industry. On average, Polystar manufactures 8 sets of this model on a monthly basis. The HNT-V Taiwan plastic recycling machine is designed specifically for processing PE and PP plastic bags, films, washed flakes and scraps.

The cutter compactor system of Taiwan plastic recycling machine HNT-V ensures fast and stable feeding flow from the shredding drum to the extruder. Furthermore, the double-vented degassing zone on the extruder and dual piston screen changer enhance the overall performance of the machine and the quality of the pellets that it produces.

Polystar will be displaying a brand new Taiwan plastic recycling machine at K show 2016 in Germany.

The main advantage of HNT-V Taiwan plastic recycling machine :

10% less power consumption; 20% higher output; 100% pellets re-usability
Fast and stable cutter compactor feeding control
High efficient degassing connected with vacuum pump for environment protection
Non-Stop dual channel piston filtration system
Automation Die face pelletizing technolog
Intelligent pressure detection and alarm control system
Elegant industrial design
High efficient output from 80~ 1200 kg/hrby simple operation
Polystar Machinery is able to customize every single Plastic recycling machinery regarding to customer's need.

More Less

Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Plastic recycling machine (HNT-V)

Polystar has again proven its strength in continuous innovation for plastic recycling machine.

Polystar's best seller, HNT-V model, is widely used worldwide by today's leaders in the packaging industry. On average, Polystar manufactures 8 sets of this model on a monthly basis. The HNT-V plastic recycling machine is designed specifically for processing PE and PP plastic bags, films, washed flakes and scraps.

The cutter compactor system of the plastic film recycling machine HNT-V ensures fast and stable feeding flow from the shredding drum to the extruder. Furthermore, the double-vented degassing zone on the extruder and dual piston screen changer enhance the overall performance of the machine and the quality of the pellets that it produces.

Polystar will be displaying a brand new plastic recycling machine at K show 2016 in Germany.

The main advantage of HNT-V plastic recycling machine :

10% less power consumption; 20% higher output; 100% pellets re-usability
Fast and stable cutter compactor feeding control
High efficient degassing connected with vacuum pump for environment protection
Non-Stop dual channel piston filtration system
Automation Die face pelletizing technolog
Intelligent pressure detection and alarm control system
Elegant industrial design
High efficient output from 80~ 1200 kg/hrby simple operation
Polystar Machinery is able to customize every single plastic recycling machine regarding to customer's need.

More Less

Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Waste processing equipment (HNT-V)

Polystar has taken the manufacturing of waste processing equipment to another level

Polystar's best seller, HNT-V model, is widely used worldwide by today's leaders in the packaging industry. On average, Polystar manufactures 8 sets of this model on a monthly basis. The HNT-V waste processing equipment is designed specifically for processing PE and PP plastic bags, films, washed flakes and scraps.

The cutter compactor system of the plastic waste processing equipment HNT-V ensures fast and stable feeding flow from the shredding drum to the extruder. Furthermore, the double-vented degassing zone on the extruder and dual piston screen changer enhance the overall performance of the machine and the quality of the pellets that it produces.

Polystar will be displaying a brand new Plastic waste processing equipment at K show 2016 in Germany.

The main advantage of HNT-V waste processing equipment

10% less power consumption; 20% higher output; 100% pellets re-usability
Fast and stable cutter compactor feeding control
High efficient degassing connected with vacuum pump for environment protection
Non-Stop dual channel piston filtration system
Automation Die face pelletizing technolog
Intelligent pressure detection and alarm control system
Elegant industrial design
High efficient output from 80~ 1200 kg/hrby simple operation
Polystar Machinery is able to customize every single Plastic waste processing equipment regarding to customer's need.

More Less

Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Plastic pelletizer (HNT-V)

Polystar has taken the manufacturing of plastic pelletizer to another level

Polystar's best seller, HNT-V model, is widely used worldwide by today's leaders in the packaging industry. On average, Polystar manufactures 8 sets of this model on a monthly basis. The HNT-V plastic pelletizer is designed specifically for processing PE and PP plastic bags, films, washed flakes and scraps.

The cutter compactor system of the plastic film recycling machine HNT-V ensures fast and stable feeding flow from the shredding drum to the extruder. Furthermore, the double-vented degassing zone on the extruder and dual piston screen changer enhance the overall performance of the machine and the quality of the pellets that it produces.

Polystar will be displaying a brand new plastic pelletizer at K show 2016 in Germany.

The main advantage of HNT-V plastic pelletizer :

10% less power consumption; 20% higher output; 100% pellets re-usability
Fast and stable cutter compactor feeding control
High efficient degassing connected with vacuum pump for environment protection
Non-Stop dual channel piston filtration system
Automation Die face pelletizing technolog
Intelligent pressure detection and alarm control system
Elegant industrial design
High efficient output from 80~ 1200 kg/hrby simple operation
Polystar Machinery is able to customize every single Plastic recycling machinery regarding to customer's need.

More Less

Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Plastic recycling machinery (HNT-V)

Polystar has taken the manufacturing of Plastic recycling machinery to another level

Polystar's best seller, HNT-V model, is widely used worldwide by today's leaders in the packaging industry. On average, Polystar manufactures 8 sets of this model on a monthly basis. The HNT-V Plastic recycling machinery is designed specifically for processing PE and PP plastic bags, films, washed flakes and scraps.

The cutter compactor system of the plastic film recycling machine HNT-V ensures fast and stable feeding flow from the shredding drum to the extruder. Furthermore, the double-vented degassing zone on the extruder and dual piston screen changer enhance the overall performance of the machine and the quality of the pellets that it produces.

Polystar will be displaying a brand new Plastic recycling machinery at K show 2016 in Germany.

The main advantage of Plastic recycling machinery :

10% less power consumption; 20% higher output; 100% pellets re-usability
Fast and stable cutter compactor feeding control
High efficient degassing connected with vacuum pump for environment protection
Non-Stop dual channel piston filtration system
Automation Die face pelletizing technolog
Intelligent pressure detection and alarm control system
Elegant industrial design
High efficient output from 80~ 1200 kg/hrby simple operation
Polystar Machinery is able to customize every single Plastic recycling machinery regarding to customer's need.

More Less

Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Plastic recycling line (HNT-V)

Due to the cost rising of raw material gradually, Recycling issue had became the critical topic on the plastic industry. Polystar provide the reliable plastic recycling line to the global market.

Polystar's best seller, HNT-V model, is widely used worldwide by today's leaders in the packaging industry. On average, Polystar manufactures 8 sets of this model on a monthly basis. The HNT-V plastic recycling line is designed specifically for processing PE and PP plastic bags, films, washed flakes and scraps.

The cutter compactor system of the plastic recycling line HNT-V ensures fast and stable feeding flow from the shredding drum to the extruder. Furthermore, the double-vented degassing zone on the extruder and dual piston screen changer enhance the overall performance of the machine and the quality of the pellets that it produces.

Polystar will be displaying a brand new plastic recycling line at K show 2016 in Germany.

The main advantage of HNT-V plastic recycling line :

10% less power consumption; 20% higher output; 100% pellets re-usability
Fast and stable cutter compactor feeding control
High efficient degassing connected with vacuum pump for environment protection
Non-Stop dual channel piston filtration system
Automation Die face pelletizing technology for uniform pellets producing
Intelligent pressure detection and alarm control system
Elegant industrial design
High efficient output from 80~ 1200 kg/hrby simple operation
Polystar Machinery is able to customize every single plastic recycling line regarding to customer's need.

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Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Plastic recycling system (HNT-V)

Polystar offer the customized plastic recycling system to packaging film industry, recycling industry, PP raffia and woven bag baking producer.

Polystar's best seller, HNT-V model, is widely used worldwide by today's leaders in the packaging industry. On average, Polystar manufactures 8 sets of this model on a monthly basis. The HNT-V plastic recycling system is designed specifically for processing PE and PP plastic bags, films, washed flakes and scraps.

The cutter compactor section of the plastic recycling system HNT-V ensures fast and stable feeding flow from the shredding drum to the extruder. Furthermore, the double-vented degassing zone on the extruder and dual piston screen changer enhance the overall performance of the machine and the quality of the pellets that it produces.

Polystar will be displaying a brand new plastic recycling system at K show 2016 in Germany.

The main advantage of HNT-V plastic recycling system :

10% less power consumption; 20% higher output; 100% pellets re-usability
Fast and stable cutter compactor feeding control
High efficient degassing connected with vacuum pump for environment protection
Non-Stop dual channel piston filtration system
Automation Die face pelletizing technology for uniform pellets producing
Intelligent pressure detection and alarm control system
Elegant industrial design
High efficient output from 80~ 1200 kg/hrby simple operation
Polystar Machinery is able to customize every single plastic recycling system regarding to customer's need.

More Less

Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Plastic bag recycling machine (Repro-Flex)

POLYSTAR's high efficiency, one-step plastic bag recycling machine Repro-Flex is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.

In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films, as well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.

One Step, All-in-One direct recycling:

The Repro-Flex plastic bag recycling machine combines cutting, extrusion and pelletizing into one compact and efficient recycling line. The cutter compactor of the recycling machine prepares (pre-conditions) the material into an ideal condition for the extrusion process and feed the material directly into the extruder with a centrifugal force. Comparing to the conventional recycling machines, this integrated system does not require a separate crusher, eliminates the problem of inconsistent feeding (over-feeding or insufficient feeding)

Easy material feeding without the need for pre-cutting

The waste material enters the machine from the belt conveyor (for film scraps and rigid plastic regrind) and the nip roll feeder (for complete film rolls) at the same time. An extra silo tank can also be added to store and feed pre-washed film flakes. The feeding is controlled automatically based on how full the cutter compactor is. The cutter compactor then cuts, dries and compacts the material into a semi-molten condition (just below the agglomeration point), which is optimal for the extrusion process that follows. The cutter compactor then feeds the material directly and consistently into the extruder screw

Higher output capacity:

The integration of the cutter compactor and extruder ensures extremely fast and stable feeding, the tangentially connected extruder is continuously filled with pre-compacted material. This results in a much higher production output comparing to other types of recycling systems on the market

Higher pellets quality: 

The stable material feeding together with the hot die face pelletizer produce round-shaped, uniformed size pellets that are higher in value and optimal for reproduction (extrusion processes).

Work with POLYSTAR
An experienced market leader in the recycling field, especially for the recycling of packaging film

More than 1,900 sets POLYSTAR plastic bag recycling machine have been installed worldwide since 1988
Proven success and positive feedback from satisfied customers in 102 countries
Flexible, personalized machine design to meet your specific requirement and factory layout
Top quality components used for the machines: Energy saving and high performance motors
Cost-effective machine: Lower investment cost for a high quality and durable machine

More information on Plastic film recycling machine: http://www.polystar co.com/en/products_i_Cutter_integrated_Recycling_Machine.html
POLYSTAR : http://www.polystarco.com/en/index.html

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Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Waste plastic recycling machine (Repro-Flex)

POLYSTAR's high efficiency, one-step waste plastic recycling machine Repro-Flex is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.

In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films, as well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.

One Step, All-in-One direct recycling:

The Repro-Flex waste plastic recycling machine combines cutting, extrusion and pelletizing into one compact and efficient recycling line. The cutter compactor of the recycling machine prepares (pre-conditions) the material into an ideal condition for the extrusion process and feed the material directly into the extruder with a centrifugal force. Comparing to the conventional recycling machines, this integrated system does not require a separate crusher, eliminates the problem of inconsistent feeding (over-feeding or insufficient feeding)

Easy material feeding without the need for pre-cutting

The waste material enters the machine from the belt conveyor (for film scraps and rigid plastic regrind) and the nip roll feeder (for complete film rolls) at the same time. An extra silo tank can also be added to store and feed pre-washed film flakes. The feeding is controlled automatically based on how full the cutter compactor is. The cutter compactor then cuts, dries and compacts the material into a semi-molten condition (just below the agglomeration point), which is optimal for the extrusion process that follows. The cutter compactor then feeds the material directly and consistently into the extruder screw

Higher output capacity:

The integration of the cutter compactor and extruder ensures extremely fast and stable feeding, the tangentially connected extruder is continuously filled with pre-compacted material. This results in a much higher production output comparing to other types of recycling systems on the market

Higher pellets quality: 

The stable material feeding together with the hot die face pelletizer produce round-shaped, uniformed size pellets that are higher in value and optimal for reproduction (extrusion processes).

Work with POLYSTAR
An experienced market leader in the recycling field, especially for the recycling of packaging film

More than 1,900 sets POLYSTAR waste plastic recycling machines have been installed worldwide since 1988
Proven success and positive feedback from satisfied customers in 102 countries
Flexible, personalized machine design to meet your specific requirement and factory layout
Top quality components used for the machines: Energy saving and high performance motors
Cost-effective machine: Lower investment cost for a high quality and durable machine

More information on Plastic film recycling machine: http://www.polystar co.com/en/products_i_Cutter_integrated_Recycling_Machine.html
POLYSTAR : http://www.polystarco.com/en/index.html

More Less

Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Taiwan plastic recycling machine (Repro-Flex)

POLYSTAR's high efficiency, one-step Taiwan plastic recycling machine Repro-Flex is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.

In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films, as well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.

One Step, All-in-One direct recycling:

The Repro-Flex Taiwan plastic recycling machine combines cutting, extrusion and pelletizing into one compact and efficient recycling line. The cutter compactor of the recycling machine prepares (pre-conditions) the material into an ideal condition for the extrusion process and feed the material directly into the extruder with a centrifugal force. Comparing to the conventional recycling machines, this integrated system does not require a separate crusher, eliminates the problem of inconsistent feeding (over-feeding or insufficient feeding)

Easy material feeding without the need for pre-cutting

The waste material enters the machine from the belt conveyor (for film scraps and rigid plastic regrind) and the nip roll feeder (for complete film rolls) at the same time. An extra silo tank can also be added to store and feed pre-washed film flakes. The feeding is controlled automatically based on how full the cutter compactor is. The cutter compactor then cuts, dries and compacts the material into a semi-molten condition (just below the agglomeration point), which is optimal for the extrusion process that follows. The cutter compactor then feeds the material directly and consistently into the extruder screw

Higher output capacity:

The integration of the cutter compactor and extruder ensures extremely fast and stable feeding, the tangentially connected extruder is continuously filled with pre-compacted material. This results in a much higher production output comparing to other types of recycling systems on the market

Higher pellets quality:

The stable material feeding together with the hot die face pelletizer produce round-shaped, uniformed size pellets that are higher in value and optimal for reproduction (extrusion processes).

Work with POLYSTAR
An experienced market leader in the recycling field, especially for the recycling of packaging film
More than 1,900 sets POLYSTAR Taiwan plastic recycling machines have been installed worldwide since 1988
Proven success and positive feedback from satisfied customers in 102 countries
Flexible, personalized machine design to meet your specific requirement and factory layout
Top quality components used for the machines: Energy saving and high performance motors
Cost-effective machine: Lower investment cost for a high quality and durable machine

More Less

Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Plastic recycling machine (Repro-Flex)

POLYSTAR's high efficiency, one-step plastic recycling machine Repro-Flex is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.

In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films, as well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.

One Step, All-in-One direct recycling:

The Repro-Flex plastic recycling machine combines cutting, extrusion and pelletizing into one compact and efficient recycling line. The cutter compactor of the recycling machine prepares (pre-conditions) the material into an ideal condition for the extrusion process and feed the material directly into the extruder with a centrifugal force. Comparing to the conventional recycling machines, this integrated system does not require a separate crusher, eliminates the problem of inconsistent feeding (over-feeding or insufficient feeding)

Easy material feeding without the need for pre-cutting

The waste material enters the machine from the belt conveyor (for film scraps and rigid plastic regrind) and the nip roll feeder (for complete film rolls) at the same time. An extra silo tank can also be added to store and feed pre-washed film flakes. The feeding is controlled automatically based on how full the cutter compactor is. The cutter compactor then cuts, dries and compacts the material into a semi-molten condition (just below the agglomeration point), which is optimal for the extrusion process that follows. The cutter compactor then feeds the material directly and consistently into the extruder screw

Higher output capacity:

The integration of the cutter compactor and extruder ensures extremely fast and stable feeding, the tangentially connected extruder is continuously filled with pre-compacted material. This results in a much higher production output comparing to other types of recycling systems on the market

Higher pellets quality:

The stable material feeding together with the hot die face pelletizer produce round-shaped, uniformed size pellets that are higher in value and optimal for reproduction (extrusion processes).

Work with POLYSTAR
An experienced market leader in the recycling field, especially for the recycling of packaging film

More than 1,900 sets POLYSTAR plastic recycling machines have been installed worldwide since 1988
Proven success and positive feedback from satisfied customers in 102 countries
Flexible, personalized machine design to meet your specific requirement and factory layout
Top quality components used for the machines: Energy saving and high performance motors
Cost-effective machine: Lower investment cost for a high quality and durable machine

More Less

Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Waste processing equipment (Repro-Flex)

POLYSTAR's high efficiency, one-step plastic waste processing equipment Repro-Flex is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.

In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films, as well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.

One Step, All-in-One direct recycling:

The Repro-Flex plastic waste processing equipment combines cutting, extrusion and pelletizing into one compact and efficient recycling line. The cutter compactor of the recycling machine prepares (pre-conditions) the material into an ideal condition for the extrusion process and feed the material directly into the extruder with a centrifugal force. Comparing to the conventional recycling machines, this integrated system does not require a separate crusher, eliminates the problem of inconsistent feeding (over-feeding or insufficient feeding)

Easy material feeding without the need for pre-cutting

The waste material enters the machine from the belt conveyor (for film scraps and rigid plastic regrind) and the nip roll feeder (for complete film rolls) at the same time. An extra silo tank can also be added to store and feed pre-washed film flakes. The feeding is controlled automatically based on how full the cutter compactor is. The cutter compactor then cuts, dries and compacts the material into a semi-molten condition (just below the agglomeration point), which is optimal for the extrusion process that follows. The cutter compactor then feeds the material directly and consistently into the extruder screw

Higher output capacity:

The integration of the cutter compactor and extruder ensures extremely fast and stable feeding, the tangentially connected extruder is continuously filled with pre-compacted material. This results in a much higher production output comparing to other types of recycling systems on the market

Higher pellets quality:

The stable material feeding together with the hot die face pelletizer produce round-shaped, uniformed size pellets that are higher in value and optimal for reproduction (extrusion processes).

Work with POLYSTAR
An experienced market leader in the recycling field, especially for the recycling of packaging film

More than 1,900 sets POLYSTAR plastic waste processing equipment have been installed worldwide since 1988
Proven success and positive feedback from satisfied customers in 102 countries
Flexible, personalized machine design to meet your specific requirement and factory layout
Top quality components used for the machines: Energy saving and high performance motors
Cost-effective machine: Lower investment cost for a high quality and durable machine

More Less

Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Plastic pelletizer (Repro-Flex)

POLYSTAR's high efficiency, one-step plastic pelletizer Repro-Flex is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.

In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films, as well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.

One Step, All-in-One direct recycling:

The Repro-Flex plastic pelletizer combines cutting, extrusion and pelletizing into one compact and efficient recycling line. The cutter compactor of the recycling machine prepares (pre-conditions) the material into an ideal condition for the extrusion process and feed the material directly into the extruder with a centrifugal force. Comparing to the conventional recycling machines, this integrated system does not require a separate crusher, eliminates the problem of inconsistent feeding (over-feeding or insufficient feeding)

Easy material feeding without the need for pre-cutting

The waste material enters the machine from the belt conveyor (for film scraps and rigid plastic regrind) and the nip roll feeder (for complete film rolls) at the same time. An extra silo tank can also be added to store and feed pre-washed film flakes. The feeding is controlled automatically based on how full the cutter compactor is. The cutter compactor then cuts, dries and compacts the material into a semi-molten condition (just below the agglomeration point), which is optimal for the extrusion process that follows. The cutter compactor then feeds the material directly and consistently into the extruder screw

Higher output capacity:

The integration of the cutter compactor and extruder ensures extremely fast and stable feeding, the tangentially connected extruder is continuously filled with pre-compacted material. This results in a much higher production output comparing to other types of recycling systems on the market

Higher pellets quality:

The stable material feeding together with the hot die face pelletizer produce round-shaped, uniformed size pellets that are higher in value and optimal for reproduction (extrusion processes).

Work with POLYSTAR
An experienced market leader in the recycling field, especially for the recycling of packaging film

More than 1,900 sets POLYSTAR plastic pelletizer have been installed worldwide since 1988
Proven success and positive feedback from satisfied customers in 102 countries
Flexible, personalized machine design to meet your specific requirement and factory layout
Top quality components used for the machines: Energy saving and high performance motors
Cost-effective machine: Lower investment cost for a high quality and durable machine

More Less

Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Plastic recycling machinery (Repro-Flex)

POLYSTAR's high efficiency, one-step plastic recycling machinery Repro-Flex is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.

In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films, as well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.

One Step, All-in-One direct recycling:

The Repro-Flex plastic recycling machinery combines cutting, extrusion and pelletizing into one compact and efficient recycling line. The cutter compactor of the recycling machine prepares (pre-conditions) the material into an ideal condition for the extrusion process and feed the material directly into the extruder with a centrifugal force. Comparing to the conventional recycling machines, this integrated system does not require a separate crusher, eliminates the problem of inconsistent feeding (over-feeding or insufficient feeding)

Easy material feeding without the need for pre-cutting

The waste material enters the machine from the belt conveyor (for film scraps and rigid plastic regrind) and the nip roll feeder (for complete film rolls) at the same time. An extra silo tank can also be added to store and feed pre-washed film flakes. The feeding is controlled automatically based on how full the cutter compactor is. The cutter compactor then cuts, dries and compacts the material into a semi-molten condition (just below the agglomeration point), which is optimal for the extrusion process that follows. The cutter compactor then feeds the material directly and consistently into the extruder screw

Higher output capacity:

The integration of the cutter compactor and extruder ensures extremely fast and stable feeding, the tangentially connected extruder is continuously filled with pre-compacted material. This results in a much higher production output comparing to other types of recycling systems on the market

Higher pellets quality:

The stable material feeding together with the hot die face pelletizer produce round-shaped, uniformed size pellets that are higher in value and optimal for reproduction (extrusion processes).

Work with POLYSTAR
An experienced market leader in the recycling field, especially for the recycling of packaging film

More than 1,900 sets POLYSTAR plastic recycling machinery have been installed worldwide since 1988
Proven success and positive feedback from satisfied customers in 102 countries
Flexible, personalized machine design to meet your specific requirement and factory layout
Top quality components used for the machines: Energy saving and high performance motors
Cost-effective machine: Lower investment cost for a high quality and durable machine

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Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Plastic recycling equipment (HNT-V)

With 30 years machinery design and manufacturing experience, Polystar keep steady improvement and aim to provide the satified plastic recycling equipment to global customers.

Polystar's best seller, HNT-V model, is widely used worldwide by today's leaders in the packaging industry. On average, Polystar manufactures 8 sets of this model on a monthly basis. The HNT-V plastic recycling equipment is designed specifically for processing PE and PP plastic bags, films, washed flakes and scraps.

The cutter compactor system of the plastic recycling equipment HNT-V ensures fast and stable feeding flow from the shredding drum to the extruder. Furthermore, the double-vented degassing zone on the extruder and dual piston screen changer enhance the overall performance of the machine and the quality of the pellets that it produces.

Polystar will be displaying a brand new plastic recycling equipment at K show 2016 in Germany.

The main advantage of HNT-V plastic recycling equipment :

10% less power consumption; 20% higher output; 100% pellets re-usability
Fast and stable cutter compactor feeding control
High efficient degassing connected with vacuum pump for environment protection
Non-Stop dual channel piston filtration system
Automation Die face pelletizing technology for uniform pellets producing
Intelligent pressure detection and alarm control system
Elegant industrial design
High efficient output from 80~ 1200 kg/hrby simple operation
Polystar Machinery is able to customize every single plastic recycling equipment regarding to customer's need.

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Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

High Speed Blown Film Machine

The HA monolayer blown film extruder provides a good solution for general packaging and produces quality film. Suitable for general packaging products such as T-shirt bags, supermarket bags, flat bags and many others. Film width available from 800 mm to 2300mm and can be customized depending on customer's requirement, suitable for both HDPE and LDPE film. The specially designed blown film extruder has good ability for melting and mixing material with masterbatch /additives.
High precision die head and cooling air ring provides good film thickness control and resistance.

Blown film extruder HA is a simple and flexible machine that can produce HDPE or LDPE, by simply changing the die head and air ring.

Double winding unit, manual or automatic type can be added for single-layer film for lamination.
Back-to Back or Top-Down types are available depending on customer's factory space and layout.

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Innovation@K
Digitalisation of the value Chain:
Functional integration

Product category: Pelletizers

Plain BOPP Film Recycling Machine (HNT-V)

By customer's abundant feedback, Polystar has taken the manufacturing of plastic film recycling machine to another level.

Polystar's best seller, HNT-V model, is widely used worldwide by today's leaders in the packaging industry. On average, Polystar manufactures 8 sets of this model on a monthly basis. The HNT-V plastic film recycling machine is designed specifically for processing PE and PP plastic bags, films, washed flakes and scraps.

The cutter compactor system of the plastic film recycling machine HNT-V ensures fast and stable feeding flow from the shredding drum to the extruder. Furthermore, the double-vented degassing zone on the extruder and dual piston screen changer enhance the overall performance of the machine and the quality of the pellets that it produces.

Polystar will be displaying a brand new plastic film recycling machine at K show 2016 in Germany.

The main advantage of HNT-V plastic film recycling machine

10% less power consumption; 20% higher output; 100% pellets re-usability
Fast and stable cutter compactor feeding control
High efficient degassing connected with vacuum pump for environment protection
Non-Stop dual channel piston filtration system
Automation Die face pelletizing technology
Intelligent pressure detection and alarm control system
Elegant industrial design
High efficient output from 80~ 1200 kg/hr by simple operation

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About us

Company details

Choose the No.1 Manufacturer in Taiwan

POLYSTAR is a globally recognized plastic recycling machine manufacturer who provides the most simple, easy-operating recycling system in the market today.

Headquartered in Taiwan, POLYSTAR has installed over 3,200 machines in 102 countries across the globe since 1988 and continues to focus on user-friendliness of its machines through re-engineering, making recycling extremely “Simple” for its users – Easy operation and maintenance is what makes POLYSTAR the No.1 selling recycling machine today. The plastic recycling machine supplier provides customized solutions for both post-industrial and post-consumer waste.

ABA blown film extrusion:
POLYSTAR’s blown film extrusion division focuses specifically on the ABA 3 layer blown film extrusion machine, allowing bag producers to use a heavy percentage of recycled material and CaCO3 in the middle layer of the film. The ABA significantly reduces production cost while producing stronger film with higher resistance.

Proven Success
More than 3,500 machines have been installed since 1988
Satisfied customers in 102 countries in Asia, Africa, Europe, Middle East & America
Cooperates with industrial leaders in Germany and the United States
200% growth in 2013

Work with Polystar!
Provides solutions to each customer's project
Flexible machine design to meet your requirement and factory layout
The plastic recycling machine supplier provides in-stock spare parts for fast delivery
Technical assistance: overseas installation and training
Machine showrooms in Taiwan, the United Kingdom, Russia, India and Dubai

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Company data

Sales volume

5 - 20 Mill. US $

Export content

> 75%

Number of employees

31 - 100

Foundation

1985

Area of business

Machinery and equipment for the plastics and rubber industries

Target groups
  • Plastic product manufacturing
  • Machinery construction
  • Packaging / distribution
  • Construction / building and living
  • Agriculture