Cutter compactor plastic recycling machine
POLYSTAR's high efficiency, one-step cutter compactor plastic recycling machine Repro-Flex is designed for the reprocessing of PE polyethylene (HDPE, LDPE, LLDPE) and PP polypropylene flexible packaging material, printed and non-printed. This cutter integrated pelletizing system eliminates the need of pre-cutting the material, requires less space and energy consumption while producing high quality plastic pellets at a productive rate.
In addition to in-house (post-industrial) film waste, the system is also able to process washed flakes, scraps and regrind (pre-crushed rigid plastic waste from injection and extrusion). This equipment is highly recommended for packaging film producers of commercial bags, garbage bags, agricultural films, food packaging, shrink and stretch films, as well as producers in the woven industry of PP woven bags, jumbo bags, tapes and yarns. Other types of material such as PS sheet, PE and PS foam, PE net, EVA, PP mixed with PU are also applicable on this machine.
One Step, All-in-One direct recycling:
The Repro-Flex cutter compactor plastic recycling machine combines cutting, extrusion and pelletizing into one compact and efficient recycling line. The cutter compactor of the recycling machine prepares (pre-conditions) the material into an ideal condition for the extrusion process and feed the material directly into the extruder with a centrifugal force. Comparing to the conventional recycling machines, this integrated system does not require a separate crusher, eliminates the problem of inconsistent feeding (over-feeding or insufficient feeding)
Easy material feeding without the need for pre-cutting
The waste material enters the machine from the belt conveyor (for film scraps and rigid plastic regrind) and the nip roll feeder (for complete film rolls) at the same time. An extra silo tank can also be added to store and feed pre-washed film flakes. The feeding is controlled automatically based on how full the cutter compactor is. The cutter compactor then cuts, dries and compacts the material into a semi-molten condition (just below the agglomeration point), which is optimal for the extrusion process that follows. The cutter compactor then feeds the material directly and consistently into the extruder screw
Higher output capacity:
The integration of the cutter compactor and extruder ensures extremely fast and stable feeding, the tangentially connected extruder is continuously filled with pre-compacted material. This results in a much higher production output comparing to other types of recycling systems on the market
Higher pellets quality:
The stable material feeding together with the hot die face pelletizer produce round-shaped, uniformed size pellets that are higher in value and optimal for reproduction (extrusion processes).
Work with POLYSTAR
An experienced market leader in the recycling field, especially for the recycling of packaging film
More than 1,900 sets POLYSTAR cutter compactor plastic recycling machines have been installed worldwide since 1988
Proven success and positive feedback from satisfied customers in 102 countries
Flexible, personalized machine design to meet your specific requirement and factory layout
Top quality components used for the machines: Energy saving and high performance motors
Cost-effective machine: Lower investment cost for a high quality and durable machine
More information on cutter compactor plastic recycling machine: http://www.polystar co.com/en/products_i_Cutter_integrated_Recycling_Machine.html
POLYSTAR : http://www.polystarco.com/en/index.html