The non-contact scanning of the web of material is carried out by detecting contrasts in light conditions. A CCD Cam 100 can scan up to eight contrast transfers.
CCD Cam 100 by BST eltromat • Resolution of up to 60,000 pixels by a microprocessor controlled CCD chip • Adaptation of the viewing range to the specific application by selecting from a range of different lenses • Camera parameters adjustable for change of material while machine is running (no change-over time required) • Quick set-up and camera alignment via an integrated graphic display • Simple operation using various automatic functions (for example, the removal of interfering contrasts, compensation for contamination, white balance, and storage of the set-up values) • The production and adjustment parameters can be transmitted more quickly and more securely by networking via the BST bus system
Field of application: • Digital scanning of web edges, printed edges or printed lines • Web center-line guiding, web width measurement • Control of tools or other machines (tracing of cutting knives, etc.)
BST eltromat developed the product CLS Pro 600 for precise control for print and web edges as well as printed lines.
The system combines colour line camera, a broad measuring range, high resolution colour display and an intuitive operation.
CLS Pro 600 sensor:
Precise scanning of lines, print edges or web edges using a color sensor Optimum lighting thanks to automatically controlled LEDs Outstanding dependability even at the highest web speeds Clear color display Intuitive user guidance and convenient operation Laser guided positioning Convenient selection of printed line, print edge or web edge using a color display of contrast transfers
Field of application:
Contrast edge controlling Web edge or printed line
These dynamically compensated array edge sensors offer a wide sensing range — using either ultrasonic or infrared sensing technology.
WideArray™ Edge Detectors feature large detection ranges to accommodate variations in web width. Web widths can be changed on the fly, eliminating the need to physically reposition edge detectors. Rugged and compact in size, a WideArray is easily mounted and requires only a single cable. Every WideArray features AccuWebs patented Compensated Array Technology that automatically compensates for dust, changes in temperature and humidity, as well as web flutter and passline variances, along with other environmental factors.
Even in the harshest environments, the WideArray edge detector gives you more consistency, accuracy and reliability.
The compact web guiding system CompactGuide by BST eltromat features a removable controller for applications including labels, packaging and non-woven material. The space-saving design, which is supplied ready for installation, will come up to the expectations: just install, connect and produce.
CompactGuide – Precise web guiding needing minimal space
Engineered for precise control of narrow webs in the label, packaging, and non-woven industries Highly compact design allows for easy fit onto production machines with minimal space and effort Engineered for fast installation with minimal effort Removable, ergonomic operating keyboard All mounting positions possible
The POWERScope 5000 digital web video system is a tool, which satisfies the demands in label printing and other narrow web printing applications. But this economical video web monitoring system is also perfect for monitoring wider webs.
POWERScope 5000 by BST eltromat combines state-of-the-art technology with user friendliness – making it perfectly aligned to satisfy the demands of modern printing machines. The BST eltromat system uses a compact digital progressive scan camera for high resolution images and includes a number of features that are unique when it comes to entry-level web monitoring.
POWERScope 5000 is available with manual and optional motorized camera movement
SmartGuide.DF – economically efficient solutions for optimal web guiding
Main applications: printing and extrusion industries BST eltromat rotating frame guide (DF) is specifically suited for short spans for a minimum of material stress Motor-driven positioning for sensors which are hard to get to or frequently changing web widths More economic efficiency due to proven standards and a broad selection of equipment Defined properties for transparency and easy technical clarification Modular design for convenient retrofit All mounting positions possible
Product category: Closed loop control equipment for temperature, Thickness gauges, Measuring and test equipment for thermal properties, Measuring and test equipment for optical properties, Measuring equipment for moisture content
Layer & Basis Weight Measurement
For the precise production and control of flat web material, BST eltromats subsidiary BST ProControl offers a broad service package, ranging from planning, feasibility studies and implementation through to comprehensive after sales service.
BST ProControl services include:
• Quality control of flat web material • Technical solutions for measurement and control • Development and implementation of quality systems • Online measurement within the production process Precise registration, contactless measurement and continuous inspection and assessment of: • grammage/surface-related mass • (layer) thickness • density • moisture • speed • length • ash • coat weight • optical features
The iPQ Check module by BST eltromat is an intelligent tool for uncompromised print quality inspection for the complete print format.
iPQ-Check is especially suitable for many applications in the web printing industry. The high performance line scan cameras deliver detailed color image data for an immediate image reproduction from the first print cylinder revolution onwards. Sophisticated technologies and algorithms ensure the complete and reliable monitoring as well as the immediate correction of error sources. The result: defect free print quality, lower production cost and higher press productivity.
iPQ-Spectral by BST eltromat allows you to comply with pre-defined color standards by performing inline measurements within your printing machine during productions. This means measurements after roll changes using print samples with hand-held devices are no longer necessary.
Fully-automated measurement • provides easy operator setup • permanently records color data during the job • objectively evaluates the color data and will trigger warnings and alarms if the preset tolerances are exceeded • logs color deviations and generates a job report
This on press monitoring allows for a rapid response to color deviations, resulting in reduction of waste. Furthermore, you will get a deeper insight into your printing process. Evaluation of the data enables you to optimize the internal production processes, thus gaining a competitive edge because cost savings can be easily identified. In summary, the spectral inline color measurement system will help you to create an economical printing process that will also consistently impress customers with the highest possible color sensitivity.
The web guiding commander ekr 500 digital by BST eltromat is a special developed for standard web guiding applications. The compact design and the removable control keyboard guarantee a simple handling and effortless integration into every machine.
ekr 500 digital - Web Guiding Commander
Digital signal transmission between sensors and commander Scaling of sensor values in mm Plugn Play detection of sensors and actuators USB interface
iPQ-View by BST eltromat is a powerful tool for digital web viewing during the printing process.
Based on high-quality video display, the iPQ-View operator makes informed decisions on optical quality assurance. The intuitive operator interface minimizes the reaction times and offers the operator new capacities for other tasks. A wide range of standard functions and numerous options makes iPQ-View an attractive multifunctional tool for quality assurance.
Improved material and surface properties are the main reason for the coating and laminating of substrates. No defects are allowed to influence this new and improved functionality. Typical defects like coating streaks or delamination defects need to be detected and alarmed to the operator, also a later elimination of the defects needs to be supported in the workflow. The iPQ-Check surface is the ideal system for implementing a zero defect quality control solution during production.
The small and robust camera module has the smallest footprint in the market. This allows for an easy and low cost integration into the production line. With its modular architecture the system can be adapted perfectly to many different applications. The iPQ-Check surface can be equipped with RGB or monochrome line scan cameras, as well as different types of high performing LEDs for illumination.
The new sensor PC16S®-wave for layer thickness and basis weight measurement by BST ProControl (a member of BST eltromat)
The new transmission sensor works without ionizing electromagnetic waves. Polymer-based monofilms can be measured particularly accurately and quickly in this way. This sensor can be used without requiring any national or international approval procedures at all. Thanks to its outstanding EMC properties, it ensures interference-free operation, complies with all statutory regulations, and is suitable for cost-efficient use in every conceivable standard application.
Bielefeld, September 19, 2016 – On Booth C34 in Hall 4 at K 2016 (October 19 – 26, Düsseldorf/ Germany), BST eltromat International will be presenting a comprehensive offering of innovative and time-proven solutions for quality management and control, as well as the networked automation of sub-processes in the web-oriented manufacture of products made of plastic and rubber. The focus will be on the comprehensive range of sensors, the broad portfolio of web guiding systems, the quality assurance systems of the iPQ-Center, and the company's automation and networking solutions. In addition, the BST ProControl subsidiary will be represented in Hall 10 (Booth E46), together with the group-wide Innovation Management activities.
By the merger in 2014, the long-established companies BST International and eltromat – combined their expertise and know-how to a strong brand: BST eltromat International. Thus BST eltromat is one of the full-service provider for quality assurance and production optimization for the web processing industry.
BST eltromat is the only supplier in the market to offer their customers the whole range of quality assurance from a single source.
The solutions are used in the printing, packaging, coating, converting, foil, rubber and tire production and the solar cell and battery manufacturing worldwide.
Individual components, standard applications or complexe networked sysems - BST eltromat connects sophisticated technology and new developments whilst always considering the individual productions needs. Benefit from this portfolio of solutions and the products of the proven brands BST ProControl and