Innovation@K

Comerio Ercole S.p.A.

Via Castellanza 100, 21052 Busto Arsizio (VA)
Italy

Telephone +39 0331 488411
Fax +39 0331 488421
info@comercole.it

This company is main exhibitor of

Location

Hall map

K 2016 hall map (Hall 16): stand F21

Fairground map

K 2016 fairground map: Hall 16

Contact

Annalisa Mineve

Employee
Marketing, sales, advertising, PR

Italy

Phone
+39 0331 488486

Email
annalisa.mineve@comercole.it

Visit us

Hall 16 / F21

19.10.2016

Topic

Download

10:00 - 12:00

3D VIRTUAL EXPERIENCE

21.10.2016

Topic

Download

10:00 - 12:00

3D VIRTUAL EXPERIENCE

23.10.2016

Topic

Download

10:00 - 12:00

3D VIRTUAL EXPERIENCE

25.10.2016

Topic

Download

10:00 - 12:00

3D VIRTUAL EXPERIENCE

26.10.2016

Topic

Download

10:00 - 12:00

3D VIRTUAL EXPERIENCE

Our range of products

Product categories

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.01  Machines and equipment for preprocessing and recycling
  • 03.01.001  Mixers
  • 03.01.001.05  Internal mixers
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.01  Machines and equipment for preprocessing and recycling
  • 03.01.002  Two roll mills
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.01  Machines and equipment for preprocessing and recycling
  • 03.01.010  Recycling plants
  • 03.01.010.05  Recycling plants for rubber waste
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.001  Extruders and extrusion lines
  • 03.02.001.01  Extruders
  • 03.02.001.01.01  Single screw extruders

Single screw extruders

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.001  Extruders and extrusion lines
  • 03.02.001.02  Extrusion lines
  • 03.02.001.02.03  Extrusion lines for tapes
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.006  Calenders
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.009  Machines for the tyre industry
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.03  Post processing machines and downstream equipment
  • 03.03.005  Winding equipment

Winding equipment

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.03  Post processing machines and downstream equipment
  • 03.03.013  Stretching lines for film, filament etc.

Stretching lines for film, filament etc.

Our products

Innovation@K
Future Perspectives & Global Challenges:
Resource Efficiency

New Materials:
Additives & Fillers for Rubbers & Plastics,
Controlled radical polymerization,
Function and self-reinforcing polymers

Digitalisation of the value Chain:
Functional integration

Lightweight Construction:
Composites,
Hybrid Materials, processes and systems,
Foams,
Self-reinforcing plastics

Product category: Extrusion lines for tapes

SPECIAL CALENDER UNIT FOR TAPES AND EXTRUSION

COMERIO ERCOLE offer and developp innovativa calenderling plant for TAPES MANUFACTURING PROCESS.  2 roll calender variable speed and variable friction or alternatively 3 roll calender set having special rolls configuration in consideration to the involved process. Calenders for coating technology. WIND UP units for tapes products also. 

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Innovation@K
Future Perspectives & Global Challenges:
Resource Efficiency

Digitalisation of the value Chain:
Industry 4.0,
Simulation

Product category: Calenders

RUBBER CALENDERS

COMERIO ERCOLE produce 2 - 3  or 4 roll rubber calender with different available configuration. Complete calenderlines for fabric and/or steel cord. Special configuraiton for tire manufacturing and conveyor belts "giant" series. Patented fully hydraulic nip adjustment HYDROGAP and full pressure/force control HYDRONIP for perfet lamination. Special devices for automatic and remote control "Industry 4.0"

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Product category: Calenders

PLASTIC CALENDERS

COMERIO ERCOLE produce 2 - 3 - 4 or 5 Roll calender in different available configurations. Complete calenderline for soft, semirigid or rigid PVC and or PP and other compounds.  Special configuraiton for tailored application.

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Innovation@K
Future Perspectives & Global Challenges:
Resource Efficiency

Digitalisation of the value Chain:
Simulation,
Functional integration,
Individualised production

Product category: Calenders, Machines for the tyre industry

ENGINEERING

The company COMERC ENGINEERING   100% COMERIO ERCOLE GROUP - with a qualified team is able to provide and engineering services for plastic and rubber calenderlines integrating typical "TURN KEY" activites

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Innovation@K
Digitalisation of the value Chain:
Industry 4.0,
Functional integration

Product category: Calenders

PLASTIC CALENDER AND CALENDERLINES

COMERIO ERCOLE offer tailored calendering based on consolidated knowledge and competences. 4 or 5 roll calender rolls arrangement available with any pre and post calender units. Innovative take off, embossing and cooling units as well as wind up solution for perfect plant integration. Patented solution based on dual purpose 4 and 5 roll possible modified calender arrangement. High perfromance forged steel available as own COMERIO ERCOLE production

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Innovation@K
Future Perspectives & Global Challenges:
Resource Efficiency

Digitalisation of the value Chain:
Industry 4.0,
Simulation,
Functional integration,
Individualised production

Lightweight Construction:
Composites

Product category: Calenders

RUBBER CALENDERLINES

COMERIO ERCOLE offer tailored calenderline configuration for any possible application and needs. Fabric cord, steel cord, innerliner, etc. From laboratory size up to typical 2000 mm and "giant" conveyor belt 3800 mm roll size. Brown or "GREENFIELD" arrangement available based on very long experience all around the world as well as TURN KEY service package configuration. 

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Innovation@K
Future Perspectives & Global Challenges:
Resource Efficiency

Digitalisation of the value Chain:
Industry 4.0,
Simulation,
Functional integration,
Individualised production

Lightweight Construction:
Composites,
Hybrid Materials, processes and systems

Product category: Machines for the tyre industry

FABRIC CORD OR STEEL CORD CALENDERLINES

COMERIO ERCOLE offert reliable calendering configuraiton for any possible needs. 4 roll high performance calender set are equipped with the most innovative devices like HYDROGAP for fully hydraulic gap adjustment and HYDRONIP for pressure/force control integrating HYDROSAFE for different available levels of rolls anticollision. Quality and Technology since 1885.  Over 300 complete calenderlines recent references.

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Innovation@K
Digitalisation of the value Chain:
Industry 4.0,
Simulation,
Functional integration,
Individualised production

Product category: Winding equipment

PLASTIC AUTOMATIC WINDING

COMERIO ERCOLE offer any required winding solution integrated for calendering process. Contact us for any further information asking for ancillary devices in order to integrate the max possible automatization 

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Innovation@K
New Materials:
Additives & Fillers for Rubbers & Plastics,
Controlled radical polymerization,
Function and self-reinforcing polymers

Digitalisation of the value Chain:
Industry 4.0,
Simulation,
Functional integration

Product category: Stretching lines for film, filament etc.

STRETCHNING UNIT AND LINES

COMERIO ERCOLE offert intgrated longitudinal stretching unit in PVC calenderline configuration. COMERIO ERCOLE special PVC transversal stretching devices for calendering process.  COMERIO ERCOLE offer special transversal stretching lines for film (OPS-PP). In line or alternatively Off lne solution are available.  EMBOSSING unit also available according techical specification for any process.

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Innovation@K
Digitalisation of the value Chain:
Industry 4.0

Product category: Internal mixers

TANGENTIAL AND INTERMESCHING MIXER

COMERIO ERCOLE produce Internal Mixer from laboratory size 2 liters and up 270 liters. Two and Four wing rotors, tangential or intermeshing technology. Patented Hydro-Pneumatic hopper and/or pneumatic and/or hydraulic

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Innovation@K
Future Perspectives & Global Challenges:
Resource Efficiency

Digitalisation of the value Chain:
Industry 4.0

Product category: Two roll mills

MONODRIVE or PLURIDRIVE TWO ROLL MIXING MILLS

COMERIO ERCOLE produce from laboratory size 300 mm roll widht up to "giant" serie 3050 mm.  Different configuration monodrive, semiunidrive or pluridrive. Patented HYDROFIT fully hydraulic gap control.

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Innovation@K
Future Perspectives & Global Challenges:
Resource Efficiency

New Materials:
Function and self-reinforcing polymers

Lightweight Construction:
Composites,
Hybrid Materials, processes and systems

Product category: Recycling plants for rubber waste

ETP - VULCANIZED RUBBER SCRAPS EXTRUSION PLANT

COMERIO ERCOLE with POLYGUMM offer revolutionary extrusion plants for vulcanized scraps coming from tires or technical articles. NEW patented technolgy and plant for different available applications

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Innovation@K
Future Perspectives & Global Challenges:
Resource Efficiency

New Materials:
Additives & Fillers for Rubbers & Plastics,
Function and self-reinforcing polymers

Digitalisation of the value Chain:
Individualised production

Lightweight Construction:
Composites

Product category: Recycling plants for rubber waste

DE-VULCANIZATION PLANT

COMERIO ERCOLE with COM UP is developping new machinery based on extrusion plant for DE VULCANIZATION of exitingn rubber scraps, the new innovative plant will be available for all potential end user starting november 2016 in a dedicated show room and laboratory area

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About us

Company details

COMERIO ERCOLE IS OPERATING SINCE 1885 IN ENGINEERING AND MANUFACTURING OF MACHINES & COMPLETE PLANTS FOR RUBBER PROCESS (CALENDERING & MIXING) WITH A TEAM HAVING A DEEP WORLDWIDE KNOWLEDGE IN TIRE PRODUCTION FIELD. COMERIO ERCOLE COSTANTLY INVESTS IN R&D ACTIVITIES TO CONSOLIDATE AND IMPROVE ITS TECHNICAL/INDUSTRIAL SKILLS IN COMPLIANCE WITH ISO 9001/14000 AND ISO 26000 CERTIFICATIONS. COMERIO ERCOLE DESIGNS, BUILDS, INSTALLS MACHINES AND PLANTS ON “TURN KEY” BASE PROVIDING MAINTENANCE SERVICES AND SPARE PARTS.

THE MOST INTERESTING INNOVATION FOR HIGH PERFORMANCE AND TOP QUALITY PRODUCTION TIRE 4-ROLL CALENDER CONFIGURATION IS THE COMERIO ERCOLE PATENTED HYDROPLUS® CONCEPT WHERE THE INTEGRATION OF DIFFERENCE DEVICES IS GRANTED:

HYDROGAP® AS THE MOST ADVANCED HIGH PRECISION FULLY HYDRAULIC GAP CONTROL DEVICE ON ROLL #1 #4.
HYDRONIP® AS THE MOST ADVANCED FORCE CONTROL HYDRAULIC DEVICE INTEGRATED ON ROLL #2.
HYDROSAFE® AS THE MOST SAFETY DEVICE FOR EMERGENCY SEQUENCE CONTROL AND/OR ANTICOLLISION DEVICE FOR ROLL DAMAGE PREVENTION. THE TOP CONFIGURATION INTEGRATES A REVOLUTIONARY RUBBER ROLLING BANK AUTOMATIC CONTROL ENGINEERED WITH CCD DIGITAL CAMERAS NAMED BANCO PLUS®

IN ADDITION COMERIO ERCOLE HAS RECENTLY DEVELOPPED SEVERAL INTERESTING TECHNOLOGICAL IMPROVEMENTS IN THE RUBBER CALENDERING PROCESS ESPECIALLY IN ALL WINDING UP AND CUTTING AREA.

IN THE RUBBER MIXING PROCESS COMERIO ERCOLE HAS DEVOPPED A QUALITY PERFORMANCE ONE STEP AUTOMATIC MIXING PROCESS NAMED ROLL MILL MATIC® WHERE, WITH NO OPERATORS INTERVENTION, AN HIGH PRODUCTIVITY IS ACHIEVED WITH PERFECT REPEATABILITY OF DIFFERENT COMPOUNDS GRANTING SIGNIFICANT REDUCTION OF BATCH TEMPERATURE WITH BEST VISCOSITY UNIFORMITY AND INGREDIENT DISPERSION.

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Company data

Sales volume

20 - 100 Mill. US $

Export content

max. 75%

Number of employees

101 - 500

Foundation

2015

Target groups

Machinery construction