COMERIO ERCOLE offer and developp innovativa calenderling plant for TAPES MANUFACTURING PROCESS. 2 roll calender variable speed and variable friction or alternatively 3 roll calender set having special rolls configuration in consideration to the involved process. Calenders for coating technology. WIND UP units for tapes products also.
COMERIO ERCOLE produce 2 - 3 or 4 roll rubber calender with different available configuration. Complete calenderlines for fabric and/or steel cord. Special configuraiton for tire manufacturing and conveyor belts "giant" series. Patented fully hydraulic nip adjustment HYDROGAP and full pressure/force control HYDRONIP for perfet lamination. Special devices for automatic and remote control "Industry 4.0"
COMERIO ERCOLE produce 2 - 3 - 4 or 5 Roll calender in different available configurations. Complete calenderline for soft, semirigid or rigid PVC and or PP and other compounds. Special configuraiton for tailored application.
Product category: Calenders, Machines for the tyre industry
The company COMERC ENGINEERING 100% COMERIO ERCOLE GROUP - with a qualified team is able to provide and engineering services for plastic and rubber calenderlines integrating typical "TURN KEY" activites
COMERIO ERCOLE offer tailored calendering based on consolidated knowledge and competences. 4 or 5 roll calender rolls arrangement available with any pre and post calender units. Innovative take off, embossing and cooling units as well as wind up solution for perfect plant integration. Patented solution based on dual purpose 4 and 5 roll possible modified calender arrangement. High perfromance forged steel available as own COMERIO ERCOLE production
COMERIO ERCOLE offer tailored calenderline configuration for any possible application and needs. Fabric cord, steel cord, innerliner, etc. From laboratory size up to typical 2000 mm and "giant" conveyor belt 3800 mm roll size. Brown or "GREENFIELD" arrangement available based on very long experience all around the world as well as TURN KEY service package configuration.
COMERIO ERCOLE offert reliable calendering configuraiton for any possible needs. 4 roll high performance calender set are equipped with the most innovative devices like HYDROGAP for fully hydraulic gap adjustment and HYDRONIP for pressure/force control integrating HYDROSAFE for different available levels of rolls anticollision. Quality and Technology since 1885. Over 300 complete calenderlines recent references.
COMERIO ERCOLE offer any required winding solution integrated for calendering process. Contact us for any further information asking for ancillary devices in order to integrate the max possible automatization
Product category: Stretching lines for film, filament etc.
STRETCHNING UNIT AND LINES
COMERIO ERCOLE offert intgrated longitudinal stretching unit in PVC calenderline configuration. COMERIO ERCOLE special PVC transversal stretching devices for calendering process. COMERIO ERCOLE offer special transversal stretching lines for film (OPS-PP). In line or alternatively Off lne solution are available. EMBOSSING unit also available according techical specification for any process.
COMERIO ERCOLE produce Internal Mixer from laboratory size 2 liters and up 270 liters. Two and Four wing rotors, tangential or intermeshing technology. Patented Hydro-Pneumatic hopper and/or pneumatic and/or hydraulic
Product category: Recycling plants for rubber waste
COMERIO ERCOLE with COM UP is developping new machinery based on extrusion plant for DE VULCANIZATION of exitingn rubber scraps, the new innovative plant will be available for all potential end user starting november 2016 in a dedicated show room and laboratory area
COMERIO ERCOLE IS OPERATING SINCE 1885 IN ENGINEERING AND MANUFACTURING OF MACHINES & COMPLETE PLANTS FOR RUBBER PROCESS (CALENDERING & MIXING) WITH A TEAM HAVING A DEEP WORLDWIDE KNOWLEDGE IN TIRE PRODUCTION FIELD. COMERIO ERCOLE COSTANTLY INVESTS IN R&D ACTIVITIES TO CONSOLIDATE AND IMPROVE ITS TECHNICAL/INDUSTRIAL SKILLS IN COMPLIANCE WITH ISO 9001/14000 AND ISO 26000 CERTIFICATIONS. COMERIO ERCOLE DESIGNS, BUILDS, INSTALLS MACHINES AND PLANTS ON “TURN KEY” BASE PROVIDING MAINTENANCE SERVICES AND SPARE PARTS.
THE MOST INTERESTING INNOVATION FOR HIGH PERFORMANCE AND TOP QUALITY PRODUCTION TIRE 4-ROLL CALENDER CONFIGURATION IS THE COMERIO ERCOLE PATENTED HYDROPLUS® CONCEPT WHERE THE INTEGRATION OF DIFFERENCE DEVICES IS GRANTED:
HYDROGAP® AS THE MOST ADVANCED HIGH PRECISION FULLY HYDRAULIC GAP CONTROL DEVICE ON ROLL #1 #4. HYDRONIP® AS THE MOST ADVANCED FORCE CONTROL HYDRAULIC DEVICE INTEGRATED ON ROLL #2. HYDROSAFE® AS THE MOST SAFETY DEVICE FOR EMERGENCY SEQUENCE CONTROL AND/OR ANTICOLLISION DEVICE FOR ROLL DAMAGE PREVENTION. THE TOP CONFIGURATION INTEGRATES A REVOLUTIONARY RUBBER ROLLING BANK AUTOMATIC CONTROL ENGINEERED WITH CCD DIGITAL CAMERAS NAMED BANCO PLUS®
IN ADDITION COMERIO ERCOLE HAS RECENTLY DEVELOPPED SEVERAL INTERESTING TECHNOLOGICAL IMPROVEMENTS IN THE RUBBER CALENDERING PROCESS ESPECIALLY IN ALL WINDING UP AND CUTTING AREA.
IN THE RUBBER MIXING PROCESS COMERIO ERCOLE HAS DEVOPPED A QUALITY PERFORMANCE ONE STEP AUTOMATIC MIXING PROCESS NAMED ROLL MILL MATIC® WHERE, WITH NO OPERATORS INTERVENTION, AN HIGH PRODUCTIVITY IS ACHIEVED WITH PERFECT REPEATABILITY OF DIFFERENT COMPOUNDS GRANTING SIGNIFICANT REDUCTION OF BATCH TEMPERATURE WITH BEST VISCOSITY UNIFORMITY AND INGREDIENT DISPERSION.