Asentics VARIO GmbH

Birlenbacher Str. 19-21, 57078 Siegen
Telephone +49 271 30391110
Fax +49 271 30391119


Hall map

K 2016 hall map (Hall 11): stand E73

Fairground map

K 2016 fairground map: Hall 11

Our range of products

Product categories

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.07  Integrated automation
  • 03.07.001  Process control technique
  •  Machine vision systems

Machine vision systems

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.09  Measuring and test equipment
  • 03.09.002  Measuring and test equipment for mechanical or dynamic properties
  •  Thickness gauges

Thickness gauges

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.09  Measuring and test equipment
  • 03.09.007  Measuring and test equipment for optical properties

Measuring and test equipment for optical properties

Our products

Product category: Machine vision systems

Know How and Technology

Our core competence lies in image processing and camera technology. Inspection components such as lighting, optics, and software solutions are developed in-house by Asentics own research teams.
Inspection systems from Asentics Sealing Inspection are equipped with various sensors to perform the required inspection task. All of our sensors were developed by Asentics, so they are designed to work perfectly together. This ensures the best possible test result.

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Product category: Measuring and test equipment for optical properties

VARIOplus Kit

Get your Vario Inspection System fit for future!

The Vario is a reliable sealing inspection system which is running since many years in elastomer factories all over the world. Users love the Vario due to its long-lasting design and its reliable operation. However, because of our new flagship Vario2, the software development on the Vario has been stopped for several years and some of the vision and computer components are facing the end of life cycle.

To get the Vario fit for future, Asentics has developed the Upgrade Kit VARIOplus which boosts the machine performance and extends the availability of spare parts. Furthermore, the upgraded machine will benefit from the latest Vario2 software development in terms of performance, ease of use and updates.

The VARIOplus Kit basically consists of a new Industrial Rack Computer with new operating system, faster image acquisition hardware, state of the art interfaces and the newest ASENTICS inspection software. The whole kit is pre-configured and prepared to migrate production data and set-up data from the old system.

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Product category: Measuring and test equipment for optical properties


VARIO2 – Setting New Standards in Elastomer Inspection

The Asentics VARIO2 sets a new benchmark for high-precision fully automated inspection of many rotational symmetric seals

The Asentics VARIO2 embodies a completely new ergonomic concept, designed for testing batches and equipped with an internal supply of parts and fully automated part separation. The testing system is viewed through two large sliding doors on the front of a system especially designed for access from three sides only, thus enabling you to position your Asentics VARIO2 against a wall. In order to insure optimum ergonomic operation for the Asentics VARIO2 user, we opted for a versatile monitor with a touchscreen and extension cable that allow you to position your visual display on the Asentics VARIO2 housing according to your individual requirements. It is also possible to supply the entire inspection system housing with filtered air. Slight overpressure in the test system then reduces ingress of dust from the ambience.

The Asentics VARIO2 is designed for the highest performance at the highest resolution. Depending on the size and material of the part, it is possible to carry out a 360° check on up to 4.5 parts per second using six 3-megapixel cameras. Asentics use a symmetrical inspection concept with two adjacent glass rings, with identical inspection environments for testing both surface sides A and B. In order to speed up initial part parameterization yet further, the Asentics VARIO2 features a standard park position function. In addition, on the first glass ring, the height is controlled using our HR-HMU with a sensor resolution of 10 µm.

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Product category: Measuring and test equipment for optical properties


Easy , Fast, and Precise Dimension Measurement

Asentics AUTOGAUGE consists of a control unit including a PC, a supply unit, and the special evaluation and user software. The entire sensor head as well as a very stable mechanical assembly for the high resolution camera and the telecentric precision lenses is encased within a surround housing guarding against the influence of external light. The user-friendly operation requires simply placing a rubber seal into the inspection system and pressing a button to create the image capture. The inspection result is shown by displaying the measurement results on the monitor.

The inspection system enables the dimension inspection of parts from 5 mm to 120 mm outer diameter. In addition to the dimension inspection a "Height Monitoring Unit" (HMU) can be integrated for the inspection of the parts´ planarity as an option. Parts can be evaluated with a choice from three different fields-of-view sensor heads, allowing the best opportunity for precise measurement. In addition to the first sensor head, one additional sensor head can be implemented and linked to the existing control unit. The inspection results can be saved in a statistics file, and printed out immediately from a printer offered as an option.

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About us

Company details

Setting New Standards in Elastomer Inspection

To transform trends from today into intelligent solutions for tomorrow - that is the task which ASENTICS vision technology satisfied. Apart from universally applicable, modular and scalable industrial image processing systems, which make a wide range of different applications and integrations possible. we also offer individual software programs, software modules and software solutions for industrial image processing. As a worldwide leading company in a rapidly growing market, we offer the ideal setting to meet these high standards.

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