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Photo: Blue-gray water treatment plant from above; Copyright: perutskyy

LANXESS expands its range for PFAS removal from water

01.12.2023

LANXESS is presenting its new anion exchange resin Lewatit MonoPlus TP 109, which can be used for the efficient removal of contaminants such as per- and polyfluoroalkyl substances from water. In addition to Lewatit MonoPlus TP 109, the company is also presenting other selective resins that can also be used in combination for pre- and fine cleaning.
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Image: Three open snack bags; Copyright: Dominik Benke

From snack bag to cooling technology: The rebirth of aluminum-plastic laminates

08.11.2023

Thanks to aluminum-plastic laminates, our favorite snacks stay as crisp as we love them. But what if the shiny insides of snack bags hold much greater potential – one that goes far beyond accompanying a movie night? Passive cooling technology could benefit from upcycling these chip bags, says a research team from the University of Bayreuth.
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Image: Productivity is key: 120 x molds in 20 minutes = 10 seconds per mold; Copyright: Nexa3D

Wilson Sporting Goods using 3D printing to accelerate the injection molding process

03.11.2023

Wilson Sporting Goods uses 3D printing to accelerate the injection molding process of baseball bats. This includes bats made from aluminum, polymer composite and thermoplastics. Components such as knobs, end caps and the interface between the handle and shaft are typically injection molded from engineering resins.
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Image: Train; Copyright: rawf8

Recyclable, repairable and robust: New epoxy resin for the circular economy

02.11.2023

Epoxy resins are used in combination with glass or carbon fibres to make components for aircraft, cars, trains, ships and more. Empa researchers have now developed the first fire-resistant epoxy resin-based plastic that is recyclable.
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Image: 3D printer additively manufacturing a plastic structure; Copyright: leungchopan

From the 3D printer to the dishwasher: researchers develop biodegradable support material

27.09.2023

In the world of additive manufacturing, innovations are constantly revolutionising the possibilities. Despite the progress, there is one major challenge: the need for support structures. They prevent material layers from sagging – but removing them after printing can have environmentally damaging consequences. In the AquaLoes project, the IKT is tackling this challenge.
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Image: Hands holding purple biodegradable plastic polymer granules; Copyright: ArseniiPalivoda

Bayreuth researcher develops high-performance digital system for tailoring polymers

01.09.2023

Prof. Dr. Christopher Kuenneth at the University of Bayreuth, Germany, together with research partners in Atlanta, has developed a digital system that filters out those materials best suited for targeted applications from among some 100 million theoretically possible polymers. The system, called polyBERT, treats the chemical structure of polymers like a chemical language.
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Image: A stool is printed at K 2022 with the help of ADAM software; Copyright: IKV/Fröls

Digital meets material: a software transforms additive manufacturing

17.08.2023

ADAM could redefine plastics manufacturing. A big claim, but not without reason: Behind the acronym ADAM is a software called "Advanced Dimension Additive Manufacturing" that caused a real stir at K 2022. The impressive result of this software in action? A high-performance screw extruder controlled by an agile jointed-arm robot.
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Image: Recycled thermoplastic carbon fiber reinforced UD tape reflected on the tray against a gray background; Copyright: Fraunhofer IPT

Unwinding in high quality: Continuously detached and recycled thermoplastic carbon fiber tapes with a new recycling approach

17.08.2023

Researchers at the Fraunhofer Institute have developed a recycling process to recover used fiber composite material from pressure tanks and use it for new lightweight products. The process preserves over 90 percent of the materials' mechanical properties. This contributes to the sustainable production of thermoplastic fiber composite products.
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Image: Prof. Dr. Manfred Renner; Copyright: Fraunhofer UMSICHT

"There is no one and only solution for recycling"

25.07.2023

The future of circular economy in the plastics industry is a complex mixture of mechanical and chemical recycling. Prof. Dr. Manfred Renner, Director of the Fraunhofer Institute for Environmental, Safety and Energy Technology (UMSICHT), describes these technologies as indispensable components of the life cycle of plastics.
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Image: Various nuts and seeds in transparent plastic packaging in a carton; Copyright: Olena_Mykhaylova

Collaboration project shows: multi-layer packaging can be separated and recycled on an industrial scale

08.06.2023

A Collaboration project involving BASF, Krones, SÜDPACK, and TOMRA gives proof of concept for closed recycling loop for PET-based multi-layer packaging.
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Image: A rotor blade is transported by truck on the road; Copyright: Covestro

Renewable energies: Bringing wind power forward with PU resins

26.05.2023

At Covestro's Wind Technology Center, research is being conducted into making wind technology more efficient. To do this, a close look is taken at wind turbines – where are opportunities to use special materials that drive renewable energy? The big goal behind it: Climate neutrality and a circular economy.
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Image: PhD student Svenja Pohl with a coloured solar concentrator; Copyright: Oliver Dietze

Luminescent solar collectors: Silicone makes power generation more flexible and colourful

22.05.2023

Plastics contribute to climate protection. As fibre-reinforced plastics for wind turbines or films for solar cells, they already play an important role in power generation from renewable energies. But the conventional solutions are not equally suitable for every area of application. This is where a new type of material comes into play that was developed at Saarland University.
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Image: sun and clouds in the sky; Copyright: joaquincorbalan

Solar-powered system converts plastic and greenhouse gases into sustainable fuels

13.04.2023

Researchers at the University of Cambridge have developed a system that can convert plastic waste and greenhouse gases into sustainable fuels and other valuable products – using energy from the sun alone. In the system, two waste streams are simultaneously converted into two chemical products.
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Image: Worker spraying polyurethane foam to insulate a wooden frame house; Copyright: anatoliy_gleb

Degradation of Plastic Waste using newly Developed Biocatalysts

13.03.2023

A research team from the University of Greifswald, together with scientists from Covestro AG, has identified enzymes capable of degrading polyurethanes and polyvinyl alcohol. The research helps to establish a sustainable and environmentally-friendly process to recycle these polymers.
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Image: Close-up of a plastic fibre-reinforced profile; Copyright: A+ Composites

Performance meets circularity: fibre-reinforced plastics become recyclable

27.01.2023

Recycled plastics are often less efficient than new plastics. But they can be upgraded - namely by using fibre composites. In turn, they make the plastics difficult to recycle. The All-Polymer project shows how both are possible: high-performance materials and a closed cycle.
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Image: Scientist wearing VR goggles and two blue gloves to stay in digital metaverse cyberspace ; Copyright: Rimidolove

The VR glove from the 3D printer

26.12.2022

In a project called "Manufhaptics", researchers at Empa, together with EPFL and ETH Zurich, want to develop a VR glove that will make virtual worlds tangible. The VR glove is to be created using a 3D printing process and will have three different actuators.
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Photo: Workers check garbage in recycling plant; Copyright: cavanimages

Researchers find a new method for recycling polystyrene

11.10.2022

A research team led by Guoliang "Greg" Liu implemented the goal of making the current main method for recycling polystyrene profitable. By exposing the material to ultraviolet light and adding a chemical catalyst this method creates diphenylmethane (DPM), which has a high economic value. This new recycling method would create an incentive for polystyrene to be collected and recycled.
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Image: Athlete looking at her smartphone in the park while resting after an outdoor workout. Right: yoga mat; Copyright: DaniDG_

Smart textiles sense how their users are moving

22.08.2022

Researchers from the Massachusetts Institute of Technology develop a comfortable, form-fitting fabric that recognizes its wearer's activities, like walking, running, and jumping. Through the process of thermoforming, the researchers were able to significantly improve the precision of pressure sensors woven into multilayer knitted textiles, which they call 3DKnITS.
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Clear plastics recycling using high-purity sorting and separation technologies

13.06.2022

The COVID-19 pandemic put acrylic (transparent) shields, better known as "sneeze guards," in high demand in their role as protective barriers. However, they pose a major challenge for recycling companies at the end of the product life cycle since the different plastics must be separated and sorted to maintain purity and facilitate reuse.
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Image: Plastic bags and utensils on the beach; Copyright: davidpereiras

New method to convert plastic trash into clean hydrogen fuel

23.05.2022

To convert plastic waste into hydrogen, researchers at the Technological University, Singapore (NTU Singapore) have developed a new method. The new method is based on pyrolysis, a high-temperature chemical process. The project is also investigating the potential of other new technologies for decentralized waste management.
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Breakthrough in separating plastic waste

21.02.2022

With a new technology it is possible to analyse and categorise the type of plastic by using a hyperspectral camera in the infrared area and machine learning. The technology makes it possible to separate plastics based on a purer chemical composition than is possible today, and this opens up for completely new opportunities to recycle plastics.
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Image: old carpets in a yard; Copyright: PantherMedia / a_oldman

Polypropylene recycling from carpet waste

07.06.2021

A significant part of carpet waste consists of petroleum-based polypropylene. As a non-recyclable product, disposing of it has previously meant incineration or landfill. However, a new solvent is now making it possible to recover virgin-standard polypropylene from carpet waste — with no perceptible reduction in quality.
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