27.09.2023In the world of additive manufacturing, innovations are constantly revolutionising the possibilities. Despite the progress, there is one major challenge: the need for support structures. They prevent material layers from sagging – but removing them after printing can have environmentally damaging consequences. In the AquaLoes project, the IKT is tackling this challenge.
20.09.2023Every gram counts: In aviation, a weight reduction of just one kilogram can save up to 25,000 litres of fuel annually. Plastics can be the key to this. The DLR uses carbon fibre-reinforced thermoplastics to make aircraft fuselages more resource-efficient. Within the framework of the Large Passenger Aircraft project, fundamentally new technologies have even been developed for this purpose.
17.08.2023ADAM could redefine plastics manufacturing. A big claim, but not without reason: Behind the acronym ADAM is a software called "Advanced Dimension Additive Manufacturing" that caused a real stir at K 2022. The impressive result of this software in action? A high-performance screw extruder controlled by an agile jointed-arm robot.
20.07.2023BASF has broken ground on a polyethylene (PE) plant at its Verbund site in Zhanjiang, China to serve fast-growing demand in China. The plant, with a capacity of 500,000 metric tons per year, is scheduled to start up in 2025.
19.07.2023The asparagus season in Germany has officially been over for about a month now – but at the Institute for Bioplastics and Biocomposites (IfBB), it is still going strong. The "SpaPlast" research project shows how asparagus peels can be used as a filler for bioplastics. The project is funded by the Lower Saxony Ministry of Food, Agriculture and Consumer Protection.
03.07.20238000 tons in weight, a good 30 meters long – how do you manage to ship such a gigantic injection moulding machine across the big pond? In an industry where logistics and size present special challenges, ENGEL has managed to master them with expertise and a cooperative approach.
22.06.2023Researchers at the Fraunhofer Institute for Structural Durability and System Reliability LBF see online rheological investigations as a promising method to accelerate the development process by determining the optimal amount of antioxidants more efficiently.
16.06.2023Grass grows quickly, is uncomplicated and robust - and a strong partner for plastics. Biowert Industrie GmbH proves this by using the renewable raw material to produce a natural fibre-reinforced plastic that is sustainable all round.
16.06.2023Seven member companies of the World Economic Forum’s Low-Carbon Emitting Technologies (LCET) initiative have signed a collaboration agreement with the independent research organization TNO to establish an R&D Hub for Plastic Waste Processing. The seven companies include BASF, Covestro, Dow, Mitsubishi Chemical, SABIC, Solvay and Lyondell Basell.
15.06.2023To mark the 185th anniversary of the company, KraussMaffei is offering a special edition of the CX series with free additional equipment. The additional package with extensive functions reduces operating costs and increases quality in production. The company follows the motto: "RelaCX – it's a CX".
01.06.2023ENGEL helps injection moulding processors optimize product changeover times through customized training and technologies such as the Setup wizard to achieve higher productivity, lower unit costs and more profit.
20.04.2023The company Covestro plans to further increase its global production capacity for polycarbonate (PC) specialty films by starting to build new extrusion lines at the Map Ta Phut Industrial Park in Thailand. The completion is planned by 2025 and the investment is in the higher double-digit million euro range.
12.04.2023Röchling Industrial integrated the Röchling Direct Manufacturing Center from Waldachtal into the Röchling Industrial Laupheim at the Burgrieden site. The international plastics processor takes an important step in the industrialization of its 3D printing competencies and continues to focus on additive manufacturing.
08.03.2023We encounter high-density polyethylene (HDPE) every day, for example as detergent packaging or films. HDPE is particularly stable and resistant. In terms of sustainability, however, it still has a long way to go, because its high stability is often accompanied by poor degradability.
01.03.2023Specialty chemicals company LANXESS and French energy group TotalEnergies have entered into a cooperation on the supply of biocircular styrene. Unlike conventional styrene, the raw material used by TotalEnergies is based on tall oil, which is derived from a tree resin and is a by-product of pulp production.
17.02.2023The healthcare field produces lots of medical plastic waste. The idea of designing medical products with sustainability in mind is certainly not new. However, medical-grade plastic materials must meet strict regulatory requirements, often prompting the aspect of sustainability to take a back seat.
15.02.2023Plastic is a resource without which our life today would not be possible - and thanks to recycling, we can even use it several times over. However, we know from reports what can happen if the recycling process does not run properly: the plastic sometimes ends up in the sea. Getting it back into circulation from there and turning it into a usable product is not easy.
14.02.2023Chemical companies Covestro and LANXESS are cooperating in the energy-intensive production of basic chemicals at their Lower Rhine sites in Germany and make them more climate friendly. LANXESS procures chlorine, caustic soda and hydrogen from the ISCC PLUS-certified sites of Covestro in Leverkusen and Krefeld-Uerdingen.
06.02.2023Woven sacks are made of a single polymer family and are therefore already quite easy to recycle. Sustainability requirements for packaging products have increased worldwide and at the same time the need to develop better packaging products to protect the packed commodity has also gained further importance.
01.02.2023Engineered specifically for high volume packaging, medical and automotive applications requiring the highest processing precision in the fastest cycle time, Sumitomo (SHI) Demag is accelerating its global expansion of the IntElect platform.
16.01.2023A novel method developed by USC pharmacy and chemistry researchers has exciting implications for plastic waste collecting on Catalina Island and L.A.-area beaches.
10.01.2023Plastics are part of our lives - yesterday, today and tomorrow. The LVR Museum in Oberhausen, Germany, has dedicated an entire exhibition to plastics: "Class and Mass" comprises over 20,000 objects from the collection of the German Plastics Museum, which have been on permanent loan in Oberhausen since 2017 - it is the largest collection on the subject of plastics in Germany.
09.01.2023Producing infection control clothing requires a lot of energy and uses lots of material resources. Fraunhofer researchers have now developed a technology which helps to save materials and energy when producing nonwovens. A digital twin controls key manufacturing process parameters on the basis of mathematical modeling.
19.12.2022A research team from the Karlsruhe Institute of Technology (KIT), the University of Heidelberg, and the Queensland University of Technology (QUT) developed a laser printing process that can print micrometer-sized parts within a very short time.
08.12.2022This year, the company Röchling SE & Co. KG chose the design of a jungle at K 2022 in Düsseldorf to present its sustainable product families as well as innovative new products. Under the motto 'Acting responsibly' the concept was well received by visitors and customers.
01.12.2022Together with Sukano AG and Kiefel Packaging B.V., the company SML Maschinengesellschaft mbH has developed a cup made of C-PET light that is heat-resistant and combines transparency and recyclability.
22.11.2022With its new business unit "Fibres and Textiles", the EREMA Group is intensifying the development of recycling solutions focusing on PET fibre materials that are produced in fibre production and in further processing steps. In a dedicated fiber pilot plant, a cross-company team is working on recycling solutions for fiber-to-fiber applications.
22.11.2022REHAU chooses Borealis' Bornewables™ over conventional polypropylene (PP) for production of their RAUKANTEX evo sustainable edgebands. The robust and durable Bornewables™ feature color-stable chemistry and flexibility and are suitable for processing straight and contoured edges.
17.11.2022The versatility of plastic is one of its strongest characteristics, and it makes it particularly popular amongst designers. Plastic is also a favored material for BASF's design team: in collaboration with Citroën, the chemical company rethought the classic car - with plastic as the central building block that made the implementation of the innovative concept possible in the first place.
15.11.2022The first Boeing operated by Swiss International Air Lines (SWISS) took off on a passenger flight equipped with the new Surface technology developed jointly by Lufthansa Technik and BASF. Modified aircraft now begins validation of savings potential in daily flight operations. The fuel and emissions savings of around one percent calculated.
08.11.2022Polymers are as diverse as their chemical composition. Plastics come in hard, soft, flexible, brittle, opaque, transparent - just as required. They impress with their durability, cost-effectiveness, impermeability to water, high formability, corrosion resistance and low weight. This makes them the ideal building material - and an environmentally friendly alternative to other materials.
26.10.2022The company tesa® supports the field of sustainability. The new tesa® 60412 packaging tape has a backing made of 70% recycled PET and a water-based acrylate adhesive system. The production process is completely solvent-free. Used PET products are recycled and used as raw material for the backing material.
21.10.2022A research team at Osaka Metropolitan University has succeeded in producing fumarate from pyruvate and CO2 through artificial photosynthesis. Fumarate can be used to produce biodegradable plastic such as polybutylene succinate. In this process, the carbon is stored in a compact, durable and solid form.
14.10.2022Sue Neuhauser and Page Beermann of Faraday Future talk about the opportunities for CMF in the automotive industry.
21.09.2022Falza Khanani talks about the different possibilites of Color, Material and Finish design.
14.09.2022Few materials can compete with plastics when it comes to functional versatility, but the same can also be said for creating aesthetic expressions with plastics. At a time when they are often associated with generally negative press most consumer brands want to shy away from it is a material family. It needs to readdress the balance and play to more durable, higher-value stories.
16.08.2022In recycling, plastics are usually sorted, cleaned, ground, compounded and regranulated to be reprocessed as regranulate. The material must therefore be melted twice – first for granulation, then for injection moulding. ENGEL has now developed a process in which plastic waste can be processed as flakes in injection moulding directly after grinding. This makes it highly energy-efficient.
15.08.2022The Trinseo company has launched a new series entitled: ALTUGLAS™ R-Life Acrylics. This comprises chemically and mechanically recycled, reused and bio-based polymethyl methacrylate (PMMA) for cast and extruded sheets, resins and compounds.
08.08.2022Materials scientists at UCLA and colleagues at the nonprofit research institute SRI International have developed an artificial muscle. These are equipped with PHDE actuators. UCLA research uses a "dry" process in which the films are layered with a blade and then cured with UV light so that the layers become uniform.
27.07.2022Few, if any, materials can compete with plastics in terms of adaptability and versatility – many different material properties can be derived from the same basic chemistry, meaning that complex product assemblies can be made with a single type of plastic.
08.07.2022The pandemic. Supply chain ruptures. The Great Resignation. China trade tensions. Climate change and extreme weather events. Soaring inflation. Stock market volatility. The war in Ukraine. Seldom in our lifetimes have we experienced such an extended period of disruption and uncertainty.
01.07.2022In the "OSFIT" (One Shot Fully Integrated Thermoplastic Frame) project, automated processes were developed to reduce both the time required and the complexity of the assembly and joining steps in aircraft production.
29.06.2022Thermoforming is a process that requires various tool systems. Unfortunately, if the latter originate from different manufacturers, they often cannot be used together in one system. Illig took on the challenge and came up with a successful solution.
14.06.2022The company SABIC introduced LNP™ ELCRIN™ WF0061BiQ resin, a novel material that uses ocean-bound polyethylene terephthalate (PET) bottles as a feed stream for chemical upcycling into polybutylene terephthalate (PBT) resin. The company has added many different and innovative grades to the LNP ELCRIN iQ portfolio, including glass- and mineral-reinforced products and flame-retardant formulations.
06.06.2022Röchling Industrial has developed a new glass fiber-reinforced plastic Durostone® CR. "CR" stands for Compact & Resilient. Compared to conventional fiber-reinforced composites, Durostone® CR has a high dielectric strength and a high partial discharge insertion stress.
27.05.2022Baby pacifiers, plug seals, medical tubing – we encounter silicones in a wide variety of life situations. Why? They are flexible, water-repellent, heat- and chemical-resistant and even have electrical properties. In short, they are true all-rounders! WACKER, the German chemical group and K exhibitor from the very beginning, is considered a European pioneer in silicones.
25.04.2022We all remember the beginning of the Corona pandemic: the demand for medical protective clothing increased rapidly, leading to supply bottlenecks. Although the situation has calmed down again, the dependence of companies on global supply chains was exposed. Reifenhäuser is now specifically addressing this problem with its new Ultrathin Coating process.
13.04.2022Around 10,000 m altitude, speeds of almost 1,000 km/h, outside temperatures as low as -60°C. One of the reasons why we as airline passengers don't notice any of this is because of plastics. These are not only mechanically and chemically resistant, but also lightweight. And lighter aircraft cause fewer CO2 emissions, which is of great importance for achieving climate targets.
30.03.2022The Montreal-based World Design Organization has named a mobile, solar-powered, plastic-waste upcycling platform as the winner of its World Design Impact Prize™ for 2021.
25.03.2022It looks and sounds like a standard trombone - but is actually lightweight and made of carbon fiber rather than brass metal. To craft the musical instrument using this raw material, additive manufacturing is the right application for success: the process provides great options to manufacture the relevant molds used to build the instrument.
09.03.2022SABIC is cooperating with Dongfeng on the development of a novel plastic composite hybrid solution to produce a robust yet weight-saving toolbox for assembly on vehicles.
08.03.2022Technological advances and evolving user preferences are redefining the look (and feel) of future electronic devices. Some examples were on display at the big CES 2022 consumer technology show in Las Vegas during the first week of January.
07.03.2022In order to be able to reuse silicon, a working group from the Fraunhofer Institute for Solar Energy Systems ISE and the largest German recycling company for PV modules, Reiling GmbH & Co. KG, have developed a solution, in which the silicon in the discarded modules was recycled on an industrial scale and reused to produce new PERC solar cells.
04.03.2022Knowledge is power – this also applies to the plastics industry. But training courses cost time and tie up participants, although they are actually needed elsewhere. So that companies do not have to do without employees for entire days during such training courses, the SKZ has developed the eCampus together with Hanser Verlag.
23.02.2022It’s instantly recognizable, even with your eyes closed: that unmistakable “new car smell”. Granted, it’s not necessarily a scent everyone loves, prompting many to reach for alternative air fresheners. But what if you could avoid unpleasant odors right at the factory source - and not just when it comes to cars, but other products as well?
16.02.2022How can plastic packaging become intelligent? By providing them with digital watermarks that can be read by sorting systems and thus simplify the sorting process. The fact that this technology works was proven in the pioneering HolyGrail 1.0 project with a proof of concept.
14.02.2022With a new method West Virginia University engineers upcycle single-use plastic packaging into petrochemicals. The produced ethylene and BTX aromatics from plastic upcycling can be used as feedstocks to re-make plastics.
09.02.2022Bright red bodywork, a white steering wheel and a lot of noise when driving: That's what the Bobby-Car is all about. Almost everyone knows it and almost everyone has owned one. Or still does.
07.02.2022New AI-based process optimisation tools have been developed specifically targeting injection moulding machines. Plus10 and the SKZ performed a series of thorough AI pilot tests on Sumitomo (SHI) Demag machines.
31.01.2022Shopping can be exhausting, for example when you first have to find the price label of a product or rush through the aisles looking for alternative products. All of this could be done at a glance while shopping – if InfraredTags were integrated into a product's packaging.
20.01.2022President, GN Thermoforming Equipment Co.
10.01.2022Borealis, one of the world’s leading providers of advanced and circular polyolefin solutions and a European market leader in base chemicals and fertilizers, announces that it has acquired a minority stake in Limited, a UK-based growth-stage green tech business and inventor of the innovative EcoCore ® manufacturing technology platform for sustainable packaging.
13.12.2021Air Liquide and BASF are planning to develop the world's largest cross-border Carbon Capture and Storage value chain. The goal is to significantly reduce CO2 emissions at the industrial cluster in the port of Antwerp. The joint project has been selected for funding by the European Commission through its Innovation Fund, as one of the seven large-scale projects out of more than 300 applications.
08.12.2021What are the parameters that actually matter when it comes to wear protection? An interview with Anna Rottstegge, Head of Research & Development at Reifenhäuser Reiloy.
01.12.2021As announced by the German Design Council, Covestro's CMF Aesthetics Toolkit will receive the German Design Award 2022 in the category "Excellent Product Design – Material and Surfaces." The toolkit is designed to inspire designers to explore the many aesthetic and functional possibilities of polycarbonate in the field of color, material and finish (CMF).
29.11.2021The Center for Regenerative Design and Collaboration (CRDC) in Costa Rica aims to turn plastic waste into a valuable resource for the construction industry.
25.10.2021Epoxy resin is a type of thermoset resin commonly used in glue, paint and composite materials. NIMS and ISMA have developed a new thermoset plastic recycling system capable of easily decomposing epoxy resins in an aqueous solution of a naturally derived peptide.
18.10.2021New research from Cornell University aims to ease the process of chemical recycling – an emerging industry that could turn waste products back into natural resources by physically breaking plastic down into the smaller molecules it was originally produced from.
18.10.2021Plastics are an indispensable part of today's society. These nimble polymers help keep foods fresh, cars safe, arteries clog-free and have countless other uses. But the benefits come at a cost. Each year millions of tons of discarded plastic pollute ecosystems, harm animals and exacerbate climate change.
12.10.2021There is a desperate need for skilled workers in the plastics industry. Yet the industry has a lot to offer. Reifenhäuser GmbH also proves this with its diverse range of training programs.
28.09.2021Arburg is launching a new series for production-efficient multi-component injection moulding: the Allrounder More, with its particularly flexible configuration, can now be perfectly adapted to specific customer and market requirements. The machines offer increased space for larger moulds, greater modularity during assembly, and numerous optimised features for easy use and simple maintenance.
23.08.2021To synthesize plastic, small monomer molecules need to be strung together like beads in a necklace, creating long polymer chains. However, not all plastics – or their polymers – are created equal. The longer and stronger the polymer, the more durable the material. Cornell researchers took a middling monomer and, by using a special catalyst, they created a tougher polymer that can form long chains.
23.08.2021A research team led by Prof. Dr. Michael Sommer and PD Dr. Michael Walter has succeeded in constructing a new dye molecule from the area of so-called mechanophores.
10.08.2021Most people know robots either from science fiction films or from company production halls. There, they reliably perform their tasks. But: they are heavy and rigid – anyone who gets in the way of their fixed motion sequences is in the way. For this reason, robots need to be developed that have a softer surface and are thus better suited for interaction with humans.
09.08.2021A mechanical and aerospace engineering professor at The University of Texas at Arlington is developing advanced helmets to ensure that members of the military are as protected as possible from blasts and other types of attacks.
20.07.20213D printing can be used to produce versatile, individual shapes. This type of extrusion process is therefore not only popular in the plastics industry – it is also suitable for medical technology applications. Only the right polymers have to be found first.