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Fluorinated polymers for the circular economy

27.11.2024

Fluorinated polymers are valued in everyday life for their non-stick properties and durability, among other things. However, this becomes a challenge when it comes to recycling them. A research team at the University of Bayreuth has investigated a solution to this problem. Their concept involves chemically transforming fluorinated plastics and thereby recovering the fluorine.
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Sustainable plastics for food packaging

22.11.2024

The plastic films used in the food industry continue to predominantly be made of conventional plastics such as polyethylene (PE) and polypropylene (PP). In 2022, packaging accounted for around 40 percent of total plastic consumption worldwide, with food packaging making up a significant share. One small bright spot is that in Europe, there is a growing trend towards using sustainable materials.
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Image: View of the Earth from space - symbolic image for future applications of 3D printing in space travel; Copyright: Oulailux - stock.adobe.com

3D Printing Redefined: Manufacturing Plastic Components Faster and More Precisely

06.11.2024

Just a few years ago, 3D printing was still a niche product. Today, it has long been relevant to the market. The market volume for 2024 is estimated at 27.52 billion US dollars. However, despite the rapid increase, there are limits, for example in terms of production speed or printing accuracy. The electrophotographic 3D printing process at TH Köln could overcome these limitations.
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Image: Hand reaching into apple waste and lifting it up; Copyright: Covestro

New Leather Alternative Made From Apple Waste: Sustainability in the Fashion and Automotive Industry

25.10.2024

The leather alternative LEAP® uses waste from apple processing and the sustainable INSQIN® technology to create durable and flexible products for a wide range of industries.
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Image: a black racing car on a race track; Copyright: Formula Student Germany / andrae

Formula Student puts plastics in the fast lane

07.08.2024

Once a year, students from all over the world meet at Germany’s world-famous Hockenheim Ring (Germany) to compete against each other in single-seater race cars made of plastic. In addition to the performance of the cars in various disciplines such as cornering, acceleration and energy consumption, the jury also evaluates the design of the cars, the teams' cost planning and sales presentation.
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Image: Hands crocheting a yellow round circle with a crochet hook; Copyright: envato

Machine crochet for textiles and components

23.05.2024

When it comes to crocheting, many people think of a leisure hobby. However, this technique can be used to manufacture impressive products such as components made from fiber composites. In an interview with K-Mag, Jan Lukas Storck from Bielefeld University of Applied Sciences explains how a newly developed crochet machine works and how it contributes to automation.
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Image: Interior of a possible Hyperloop pod; Copyright: THL

High-performance adhesive for the transportation systems of the future

08.05.2024

When you sit on a train, you probably rarely realize how much technology and expertise from a wide range of industries has gone into its creation. The materials used are diverse. The various elements are joined together into a whole by welding, screwing, riveting, bolting and now, increasingly, gluing. New adhesives are opening up many possibilities in design and performance improvements.
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Image: Spiral ball made of particle foam; Copyright: Hofmann

BEAD.MACHINE sets new standards in particle foam processing

31.01.2024

Particle foam offers a wide range of applications - from automotive to packaging and lifestyle. The BEAD.MACHINE from Siegfried Hofmann GmbH marks a significant advance in the processing of this versatile class of materials: it enables the efficient production of complex moulded particle foam parts, setting new standards in terms of product quality and environmental friendliness.
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Photo: Construction work on the site of a high-rise residential building; Copyright: myjuly

KORE Low Carbon EPS insulation using Neopor® BMB by BASF selected for major housing project of Braidwater

26.01.2024

KORE Insulation has introduced an environmentally friendly EPS insulation with a reduced carbon footprint to be used in a major housing development in Ballyclare, Northern Ireland. The decision to use KORE's Low Carbon EPS was made by the Braidwater Group. KORE Low Carbon is made from Neopor® BMB by BASF.
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Image: Black and white detail of two open hands. The left hand holds snippets, while the right hand holds small beads; Copyright: Coperion GmbH

Coperion Recycling Innovation Center is Up and Running

05.01.2024

Coperion has opened its Recycling Innovation Center, providing a high-tech test facility for comprehensive testing of plastics recycling processes. The center complements Herbold Meckesheim's technical center and enables customers to simulate the entire recycling process and test technologies before making an investment.
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Image: Aquadom; Copyright: Gabrielle - stock.adobe.com

Acrylic glass under the magnifying glass: investigating the causes after the Aquadom burst

16.12.2023

Why? This question was asked by the public, media and experts a year ago. On 16 December 2022 in the early hours of the morning, the Aquadom, the world's largest free-standing cylindrical aquarium, which had previously been located in the Radisson Hotel in Berlin, burst. Prof Dr Christian Bonten, Head of the Institute of Plastics Technology (IKT), was called in as an expert to determine the cause.
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Image: Plastic pole; Copyright: Talon Technology

From chaos to creation: How composites transform unsorted plastic waste into useful products

05.12.2023

Geoff Germon has not only recognized the problem of plastic waste in Fiji, but also wants to help the locals tackle this problem and build a sustainable business at the same time. His approach starts with a simple plastic pole.
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Photo: The Brückner Campus in Siegsdorf with the Technology Center in the foreground photographed from above; Copyright: Brückner Maschinenbau GmbH

25 years technology centre at Brückner – expansion in sight

06.11.2023

Brückner Maschinenbau established a technology center 25 years ago, specializing in film stretching technologies. It has since become a crucial hub for research and development in the film industry, and they plan to expand the center to meet new challenges, including the use of recycled materials and bio plastics, energy production films, and membrane technologies.
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Image: Productivity is key: 120 x molds in 20 minutes = 10 seconds per mold; Copyright: Nexa3D

Wilson Sporting Goods using 3D printing to accelerate the injection molding process

03.11.2023

Wilson Sporting Goods uses 3D printing to accelerate the injection molding process of baseball bats. This includes bats made from aluminum, polymer composite and thermoplastics. Components such as knobs, end caps and the interface between the handle and shaft are typically injection molded from engineering resins.
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Image: Three recycled chairs in a row; Copyright: Johannes Kastner

Plastic Recycling: Plastic Waste Becomes Furniture

25.10.2023

Millions of tonnes of waste end up in our environment every year. This problem is particularly tangible in the global south. But innovative approaches and creative solutions can make a difference. Johannes Kastner focuses on one such solution: combining plastic recycling and design to not only combat the waste problem but also create social added value.
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Picture: Numerous pressed PET bottles ready for recycling; Copyright: duallogic

Extrupet again chooses PET recycling technology from EREMA

10.10.2023

Extrupet will expand its PET recycling capacity in South Africa with a VACUNITE® from EREMA in June 2024 to meet growing demand for its PhoenixPET® recyclate. This decision comes as part of a long-standing partnership that began back in 2009, and will enable the planned expansion into East Africa and Nigeria with further plants for food-grade rPET.
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Image: 3D printer additively manufacturing a plastic structure; Copyright: leungchopan

From the 3D printer to the dishwasher: researchers develop biodegradable support material

27.09.2023

In the world of additive manufacturing, innovations are constantly revolutionising the possibilities. Despite the progress, there is one major challenge: the need for support structures. They prevent material layers from sagging – but removing them after printing can have environmentally damaging consequences. In the AquaLoes project, the IKT is tackling this challenge.
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Image: completed demonstrator; Copyright: DLR

Thermoplastics in aircraft construction – less weight, more future

20.09.2023

Every gram counts: In aviation, a weight reduction of just one kilogram can save up to 25,000 litres of fuel annually. Plastics can be the key to this. The DLR uses carbon fibre-reinforced thermoplastics to make aircraft fuselages more resource-efficient. Within the framework of the Large Passenger Aircraft project, fundamentally new technologies have even been developed for this purpose.
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Image: A stool is printed at K 2022 with the help of ADAM software; Copyright: IKV/Fröls

Digital meets material: a software transforms additive manufacturing

17.08.2023

ADAM could redefine plastics manufacturing. A big claim, but not without reason: Behind the acronym ADAM is a software called "Advanced Dimension Additive Manufacturing" that caused a real stir at K 2022. The impressive result of this software in action? A high-performance screw extruder controlled by an agile jointed-arm robot.
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Image: Many rolled polyethylene film units on racks in the warehouse; Copyright: Pressmaster

BASF breaks ground on polyethylene plant at Zhanjiang Verbund site in China

20.07.2023

BASF has broken ground on a polyethylene (PE) plant at its Verbund site in Zhanjiang, China to serve fast-growing demand in China. The plant, with a capacity of 500,000 metric tons per year, is scheduled to start up in 2025.
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Image: Development of the bioplastic from asparagus peels to the test specimen made from new asparagus compound; Copyright: IfBB

The green side of asparagus: a new approach to bioplastics production

19.07.2023

The asparagus season in Germany has officially been over for about a month now – but at the Institute for Bioplastics and Biocomposites (IfBB), it is still going strong. The "SpaPlast" research project shows how asparagus peels can be used as a filler for bioplastics. The project is funded by the Lower Saxony Ministry of Food, Agriculture and Consumer Protection.
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Image: A 135-ton crane at the Infiltrator plant helps to set up the new large-scale machines; Copyright: ENGEL

Breaking boundaries: Delivering gigantic injection molding machines across continents

03.07.2023

8000 tons in weight, a good 30 meters long – how do you manage to ship such a gigantic injection moulding machine across the big pond? In an industry where logistics and size present special challenges, ENGEL has managed to master them with expertise and a cooperative approach.
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Image: Hand with white polymer granules; Copyright: Pressmaster

Fraunhofer LBF develops new approach for rapid process stabilization of plastics

22.06.2023

Researchers at the Fraunhofer Institute for Structural Durability and System Reliability LBF see online rheological investigations as a promising method to accelerate the development process by determining the optimal amount of antioxidants more efficiently.
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Image: Representation of four different material states from the raw material (grass) to the finished product (ballpoint pen); Copyright: Biowert Industrie GmbH

Sustainable all round: natural fibre-reinforced plastic from the grass factory

16.06.2023

Grass grows quickly, is uncomplicated and robust - and a strong partner for plastics. Biowert Industrie GmbH proves this by using the renewable raw material to produce a natural fibre-reinforced plastic that is sustainable all round.
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Global chemical companies sign agreement on R&D Hub for plastic waste processing incubated by World Economic Forum

16.06.2023

Seven member companies of the World Economic Forum’s Low-Carbon Emitting Technologies (LCET) initiative have signed a collaboration agreement with the independent research organization TNO to establish an R&D Hub for Plastic Waste Processing. The seven companies include BASF, Covestro, Dow, Mitsubishi Chemical, SABIC, Solvay and Lyondell Basell.
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Photo: A variety of machines in the large hall of a factory; Copyright: saoirse2010

KraussMaffei presents special edition of the CX series

15.06.2023

To mark the 185th anniversary of the company, KraussMaffei is offering a special edition of the CX series with free additional equipment. The additional package with extensive functions reduces operating costs and increases quality in production. The company follows the motto: "RelaCX – it's a CX".
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Image: Machines for the production of various plastics in a large hall; Copyright: saoirse2010

Faster mould set-up – more efficient production

01.06.2023

ENGEL helps injection moulding processors optimize product changeover times through customized training and technologies such as the Setup wizard to achieve higher productivity, lower unit costs and more profit.
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Covestro expands production capacity for polycarbonate films in Thailand

20.04.2023

The company Covestro plans to further increase its global production capacity for polycarbonate (PC) specialty films by starting to build new extrusion lines at the Map Ta Phut Industrial Park in Thailand. The completion is planned by 2025 and the investment is in the higher double-digit million euro range.
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Image: Dark 3D printer prints a model from black plastic; Copyright: iloli

Additive manufacturing is pioneering for Röchling Industrial

12.04.2023

Röchling Industrial integrated the Röchling Direct Manufacturing Center from Waldachtal into the Röchling Industrial Laupheim at the Burgrieden site. The international plastics processor takes an important step in the industrialization of its 3D printing competencies and continues to focus on additive manufacturing.
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Image: a person pours detergent into a measuring container; Copyright: stockasso

Stable yet degradable: researchers develop chemical pre-determined breaking points in polymer chains

08.03.2023

We encounter high-density polyethylene (HDPE) every day, for example as detergent packaging or films. HDPE is particularly stable and resistant. In terms of sustainability, however, it still has a long way to go, because its high stability is often accompanied by poor degradability.
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LANXESS and TotalEnergies to cooperate on sustainable styrene

01.03.2023

Specialty chemicals company LANXESS and French energy group TotalEnergies have entered into a cooperation on the supply of biocircular styrene. Unlike conventional styrene, the raw material used by TotalEnergies is based on tall oil, which is derived from a tree resin and is a by-product of pulp production.
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Image: a nurse holding an infusion tube in her hand; Copyright: Iakobchuk

Bioplastics for medicine: sustainability and quality in harmony

17.02.2023

The healthcare field produces lots of medical plastic waste. The idea of designing medical products with sustainability in mind is certainly not new. However, medical-grade plastic materials must meet strict regulatory requirements, often prompting the aspect of sustainability to take a back seat.
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Image: two men sitting in an easter-asian boat filled with plastic bottles; Copyright: tide ocean material

Back to the cycle: #tide turns ocean plastic into high-quality recyclates

15.02.2023

Plastic is a resource without which our life today would not be possible - and thanks to recycling, we can even use it several times over. However, we know from reports what can happen if the recycling process does not run properly: the plastic sometimes ends up in the sea. Getting it back into circulation from there and turning it into a usable product is not easy.
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Image: a man watching Covestros plant for chlorine electrolysis; Copyright: Covestro

Covestro and Lanxess cooperate to produce more sustainable raw materials with reduced CO₂ footprint

14.02.2023

Chemical companies Covestro and LANXESS are cooperating in the energy-intensive production of basic chemicals at their Lower Rhine sites in Germany and make them more climate friendly. LANXESS procures chlorine, caustic soda and hydrogen from the ISCC PLUS-certified sites of Covestro in Leverkusen and Krefeld-Uerdingen.
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Suraj Logistix adopts innovative solutions for a more sustainable cement packaging

06.02.2023

Woven sacks are made of a single polymer family and are therefore already quite easy to recycle. Sustainability requirements for packaging products have increased worldwide and at the same time the need to develop better packaging products to protect the packed commodity has also gained further importance.
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Image: an injection molding machine producing an orange cup; Copyright: ssp48

Full speed ahead: Sumitomo (SHI) Demag expands fast-cycle all-electric platform

01.02.2023

Engineered specifically for high volume packaging, medical and automotive applications requiring the highest processing precision in the fastest cycle time, Sumitomo (SHI) Demag is accelerating its global expansion of the IntElect platform.
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Turning plastic trash into pharmaceuticals

16.01.2023

A novel method developed by USC pharmacy and chemistry researchers has exciting implications for plastic waste collecting on Catalina Island and L.A.-area beaches.
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Image: a handy red hair dryer by Braun; Copyright: LVR-Industriemuseum, Jürgen Hoffmann

A loyal companion: LVR Museum shows development of plastics over time

10.01.2023

Plastics are part of our lives - yesterday, today and tomorrow. The LVR Museum in Oberhausen, Germany, has dedicated an entire exhibition to plastics: "Class and Mass" comprises over 20,000 objects from the collection of the German Plastics Museum, which have been on permanent loan in Oberhausen since 2017 - it is the largest collection on the subject of plastics in Germany.
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Image: FFP2 face masks; Copyright: jirkaejc

ProQuIV optimizes the production of nonwoven masks

09.01.2023

Producing infection control clothing requires a lot of energy and uses lots of material resources. Fraunhofer researchers have now developed a technology which helps to save materials and energy when producing nonwovens. A digital twin controls key manufacturing process parameters on the basis of mathematical modeling.
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Image: 3D printing machine printing a piece of plastic; Copyright: leungchopan

Joining Forces: Fast-as-lightning 3D Microprinting with Two Lasers

19.12.2022

A research team from the Karlsruhe Institute of Technology (KIT), the University of Heidelberg, and the Queensland University of Technology (QUT) developed a laser printing process that can print micrometer-sized parts within a very short time.
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Photo: Detail of the Röchling stand in jungle design with some visitors in suits and a gorilla figure in the background ; Copyright: Röchling SE & Co. KG

Acting Responsibly: Jungle feeling at the Röchling stand at K 2022

08.12.2022

This year, the company Röchling SE & Co. KG chose the design of a jungle at K 2022 in Düsseldorf to present its sustainable product families as well as innovative new products. Under the motto 'Acting responsibly' the concept was well received by visitors and customers.
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Image: Numerous white and transparent cups lined up behind and next to each other ; Copyright: SML Maschinengesellschaft mbH

K 2022: Heat-resistant C-PET light cup promotes circular economy – a transparent alternative for hot-fill applications

01.12.2022

Together with Sukano AG and Kiefel Packaging B.V., the company SML Maschinengesellschaft mbH has developed a cup made of C-PET light that is heat-resistant and combines transparency and recyclability.
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Image: Craftsman stands in a plant for modern furniture production ; Copyright: svitlanah

Borealis and REHAU accelerate circularity for furniture products with Bornewables™ premium circular polyolefins

22.11.2022

REHAU chooses Borealis' Bornewables™ over conventional polypropylene (PP) for production of their RAUKANTEX evo sustainable edgebands. The robust and durable Bornewables™ feature color-stable chemistry and flexibility and are suitable for processing straight and contoured edges.
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Picture: Detail of a textile industry where PET fibers are rolled up on a spindle ; Copyright: ssp48

EREMA Group focuses research and development on circular economy for PET fibres

22.11.2022

With its new business unit "Fibres and Textiles", the EREMA Group is intensifying the development of recycling solutions focusing on PET fibre materials that are produced in fibre production and in further processing steps. In a dedicated fiber pilot plant, a cross-company team is working on recycling solutions for fiber-to-fiber applications.
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Image: red interieur of a car; Copyright: BASF SE

Plastics Shape the Car of the Future – Wonderfully Versatile!

17.11.2022

The versatility of plastic is one of its strongest characteristics, and it makes it particularly popular amongst designers. Plastic is also a favored material for BASF's design team: in collaboration with Citroën, the chemical company rethought the classic car - with plastic as the central building block that made the implementation of the innovative concept possible in the first place.
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Photo: White Boeing stands in a large hall ; Copyright: astakhovyaroslav

First Boeing 777 with AeroSHARK takes off on passenger flights

15.11.2022

The first Boeing operated by Swiss International Air Lines (SWISS) took off on a passenger flight equipped with the new Surface technology developed jointly by Lufthansa Technik and BASF. Modified aircraft now begins validation of savings potential in daily flight operations. The fuel and emissions savings of around one percent calculated.
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Building and construction sector: An industry relies on plastics

08.11.2022

Polymers are as diverse as their chemical composition. Plastics come in hard, soft, flexible, brittle, opaque, transparent - just as required. They impress with their durability, cost-effectiveness, impermeability to water, high formability, corrosion resistance and low weight. This makes them the ideal building material - and an environmentally friendly alternative to other materials.
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Photo: Numerous compressed plastic water bottles mainly in the color blue; Copyright: globetrotter_

Recycled PET bottles are turned into adhesive tapes

26.10.2022

The company tesa® supports the field of sustainability. The new tesa® 60412 packaging tape has a backing made of 70% recycled PET and a water-based acrylate adhesive system. The production process is completely solvent-free. Used PET products are recycled and used as raw material for the backing material.
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Photo: Coal-fired power plant with high pipes with black smoke; Copyright: bilanol

Lessons from natural photosynthesis: conversion of CO2 to raw materials for plastic

21.10.2022

A research team at Osaka Metropolitan University has succeeded in producing fumarate from pyruvate and CO2 through artificial photosynthesis. Fumarate can be used to produce biodegradable plastic such as polybutylene succinate. In this process, the carbon is stored in a compact, durable and solid form.
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"We are looking at how to redesign products and how to re-use parts of them"

21.10.2022

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"Designers love solving problems."

14.10.2022

Sue Neuhauser and Page Beermann of Faraday Future talk about the opportunities for CMF in the automotive industry.
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Image: Woman with ski goggles; Copyright: VidEst

Interview with Nick Garfias & Jonathan Thompson, Oakley

30.09.2022

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"CMF has an opportunity to really understand all those different consumers"

21.09.2022

Falza Khanani talks about the different possibilites of Color, Material and Finish design.
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Gorgeous plastics – circular aesthetics

14.09.2022

Few materials can compete with plastics when it comes to functional versatility, but the same can also be said for creating aesthetic expressions with plastics. At a time when they are often associated with generally negative press most consumer brands want to shy away from it is a material family. It needs to readdress the balance and play to more durable, higher-value stories.
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Saves energy and costs: two-stage process makes plastics recycling more efficient

16.08.2022

In recycling, plastics are usually sorted, cleaned, ground, compounded and regranulated to be reprocessed as regranulate. The material must therefore be melted twice – first for granulation, then for injection moulding. ENGEL has now developed a process in which plastic waste can be processed as flakes in injection moulding directly after grinding. This makes it highly energy-efficient.
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Image: Large spools of newly manufactured polyethylene film rolled, packed and wound; Copyright: Pressmaster

TRINSEO introduces sustainable ALTUGLAS™ R-Life Acrylics

15.08.2022

The Trinseo company has launched a new series entitled: ALTUGLAS™ R-Life Acrylics. This comprises chemically and mechanically recycled, reused and bio-based polymethyl methacrylate (PMMA) for cast and extruded sheets, resins and compounds.
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Image: Student with glasses tries to control white robotic arm; Copyright: Pressmaster

Durable material for flexible artificial muscles

08.08.2022

Materials scientists at UCLA and colleagues at the nonprofit research institute SRI International have developed an artificial muscle. These are equipped with PHDE actuators. UCLA research uses a "dry" process in which the films are layered with a blade and then cured with UV light so that the layers become uniform.
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Functional plastics – designing for circularity

27.07.2022

Few, if any, materials can compete with plastics in terms of adaptability and versatility – many different material properties can be derived from the same basic chemistry, meaning that complex product assemblies can be made with a single type of plastic.
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North American plastics sector holds steady, while riding a roller-coaster of uncertainty

08.07.2022

The pandemic. Supply chain ruptures. The Great Resignation. China trade tensions. Climate change and extreme weather events. Soaring inflation. Stock market volatility. The war in Ukraine. Seldom in our lifetimes have we experienced such an extended period of disruption and uncertainty.
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Image: Large fighter aircraft plant with multiple models; Copyright: saoirse2010

3D printing for automated pre-assembly of thermoplastic CFRP integral frames

01.07.2022

In the "OSFIT" (One Shot Fully Integrated Thermoplastic Frame) project, automated processes were developed to reduce both the time required and the complexity of the assembly and joining steps in aircraft production.
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Using different tools in one flexible thermoforming system

29.06.2022

Thermoforming is a process that requires various tool systems. Unfortunately, if the latter originate from different manufacturers, they often cannot be used together in one system. Illig took on the challenge and came up with a successful solution.
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Image: Hand picks up plastic bottles on beach; Copyright: Prostock-studio

Sabic launches new upcycled resin made with ocean bound plastic waste

14.06.2022

The company SABIC introduced LNP™ ELCRIN™ WF0061BiQ resin, a novel material that uses ocean-bound polyethylene terephthalate (PET) bottles as a feed stream for chemical upcycling into polybutylene terephthalate (PBT) resin. The company has added many different and innovative grades to the LNP ELCRIN iQ portfolio, including glass- and mineral-reinforced products and flame-retardant formulations.
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Image: Power transformer substation. In the background: sunshine; Copyright: chuyu2014

Durostone CR permits higher loads and more compact transformer designs

06.06.2022

Röchling Industrial has developed a new glass fiber-reinforced plastic Durostone® CR. "CR" stands for Compact & Resilient. Compared to conventional fiber-reinforced composites, Durostone® CR has a high dielectric strength and a high partial discharge insertion stress.
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Silicones: All-rounders for healthcare, electronics and climate protection

27.05.2022

Baby pacifiers, plug seals, medical tubing – we encounter silicones in a wide variety of life situations. Why? They are flexible, water-repellent, heat- and chemical-resistant and even have electrical properties. In short, they are true all-rounders! WACKER, the German chemical group and K exhibitor from the very beginning, is considered a European pioneer in silicones.
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Cost-effective, material-saving, local – Ultrathin Coating enables sustainable production of medical protective clothing

25.04.2022

We all remember the beginning of the Corona pandemic: the demand for medical protective clothing increased rapidly, leading to supply bottlenecks. Although the situation has calmed down again, the dependence of companies on global supply chains was exposed. Reifenhäuser is now specifically addressing this problem with its new Ultrathin Coating process.
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Safely above the clouds – plastics in aviation

13.04.2022

Around 10,000 m altitude, speeds of almost 1,000 km/h, outside temperatures as low as -60°C. One of the reasons why we as airline passengers don't notice any of this is because of plastics. These are not only mechanically and chemically resistant, but also lightweight. And lighter aircraft cause fewer CO2 emissions, which is of great importance for achieving climate targets.
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Mobile plastics recycling project wins WDO's World Design Impact Prize

30.03.2022

The Montreal-based World Design Organization has named a mobile, solar-powered, plastic-waste upcycling platform as the winner of its World Design Impact Prize™ for 2021.
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Same but different: say hello to the 3D printed trombone

25.03.2022

It looks and sounds like a standard trombone - but is actually lightweight and made of carbon fiber rather than brass metal. To craft the musical instrument using this raw material, additive manufacturing is the right application for success: the process provides great options to manufacture the relevant molds used to build the instrument.
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Lightweight truck-mounted toolbox with novel plastic composite hybrid solution

09.03.2022

SABIC is cooperating with Dongfeng on the development of a novel plastic composite hybrid solution to produce a robust yet weight-saving toolbox for assembly on vehicles.
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Integrated electronics make for sleek, smart surfaces

08.03.2022

Technological advances and evolving user preferences are redefining the look (and feel) of future electronic devices. Some examples were on display at the big CES 2022 consumer technology show in Las Vegas during the first week of January.
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PERC Solar Cells from 100 Percent Recycled Silicon

07.03.2022

In order to be able to reuse silicon, a working group from the Fraunhofer Institute for Solar Energy Systems ISE and the largest German recycling company for PV modules, Reiling GmbH & Co. KG, have developed a solution, in which the silicon in the discarded modules was recycled on an industrial scale and reused to produce new PERC solar cells.
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eCampus offers online training for employees in the plastics industry

04.03.2022

Knowledge is power – this also applies to the plastics industry. But training courses cost time and tie up participants, although they are actually needed elsewhere. So that companies do not have to do without employees for entire days during such training courses, the SKZ has developed the eCampus together with Hanser Verlag.
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That smells nice: GRAFE adds fragrance to plastics

23.02.2022

It’s instantly recognizable, even with your eyes closed: that unmistakable “new car smell”. Granted, it’s not necessarily a scent everyone loves, prompting many to reach for alternative air fresheners. But what if you could avoid unpleasant odors right at the factory source - and not just when it comes to cars, but other products as well?
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Digital watermarks: sort post-consumer waste more intelligently

16.02.2022

How can plastic packaging become intelligent? By providing them with digital watermarks that can be read by sorting systems and thus simplify the sorting process. The fact that this technology works was proven in the pioneering HolyGrail 1.0 project with a proof of concept.
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Researchers seek to re-use waste plastics to make valuable petrochemicals

14.02.2022

With a new method West Virginia University engineers upcycle single-use plastic packaging into petrochemicals. The produced ethylene and BTX aromatics from plastic upcycling can be used as feedstocks to re-make plastics.
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A German plastic success story: the Bobby-Car turns 50

09.02.2022

Bright red bodywork, a white steering wheel and a lot of noise when driving: That's what the Bobby-Car is all about. Almost everyone knows it and almost everyone has owned one. Or still does.
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DarWIN research project accelerates multi-manufacturer machine learning

07.02.2022

New AI-based process optimisation tools have been developed specifically targeting injection moulding machines. Plus10 and the SKZ performed a series of thorough AI pilot tests on Sumitomo (SHI) Demag machines.
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Dishwasher components made from recycled plastic

01.02.2022

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3D printing: InfraredTags make plastics communicative

31.01.2022

Shopping can be exhausting, for example when you first have to find the price label of a product or rush through the aisles looking for alternative products. All of this could be done at a glance while shopping – if InfraredTags were integrated into a product's packaging.
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Jerome Romkey

20.01.2022

President, GN Thermoforming Equipment Co.
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Borealis acquires minority stake in UK-based sustainable packaging innovator Bockatech

10.01.2022

Borealis, one of the world’s leading providers of advanced and circular polyolefin solutions and a European market leader in base chemicals and fertilizers, announces that it has acquired a minority stake in Limited, a UK-based growth-stage green tech business and inventor of the innovative EcoCore ® manufacturing technology platform for sustainable packaging.
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Air Liquide and BASF welcome support from European Innovation Fund for joint CCS project

13.12.2021

Air Liquide and BASF are planning to develop the world's largest cross-border Carbon Capture and Storage value chain. The goal is to significantly reduce CO2 emissions at the industrial cluster in the port of Antwerp. The joint project has been selected for funding by the European Commission through its Innovation Fund, as one of the seven large-scale projects out of more than 300 applications.
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"The process window is very narrow and must be exactly controlled."

08.12.2021

What are the parameters that actually matter when it comes to wear protection? An interview with Anna Rottstegge, Head of Research & Development at Reifenhäuser Reiloy.
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Covestro receives the German Design Award for its CMF Aesthetics Toolkit

01.12.2021

As announced by the German Design Council, Covestro's CMF Aesthetics Toolkit will receive the German Design Award 2022 in the category "Excellent Product Design – Material and Surfaces." The toolkit is designed to inspire designers to explore the many aesthetic and functional possibilities of polycarbonate in the field of color, material and finish (CMF).
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Special concrete additive made in Costa Rica

29.11.2021

The Center for Regenerative Design and Collaboration (CRDC) in Costa Rica aims to turn plastic waste into a valuable resource for the construction industry.
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Simple thermoset plastic recycling using a peptide solution

25.10.2021

Epoxy resin is a type of thermoset resin commonly used in glue, paint and composite materials. NIMS and ISMA have developed a new thermoset plastic recycling system capable of easily decomposing epoxy resins in an aqueous solution of a naturally derived peptide.
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Research guides future of plastic waste chemical recycling

18.10.2021

New research from Cornell University aims to ease the process of chemical recycling – an emerging industry that could turn waste products back into natural resources by physically breaking plastic down into the smaller molecules it was originally produced from.
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NSF EPSCoR grant will advance manufacturing of renewable and recyclable plastics

18.10.2021

Plastics are an indispensable part of today's society. These nimble polymers help keep foods fresh, cars safe, arteries clog-free and have countless other uses. But the benefits come at a cost. Each year millions of tons of discarded plastic pollute ecosystems, harm animals and exacerbate climate change.
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"If you never ask, you'll never know" – traineeship in plastics extrusion

12.10.2021

There is a desperate need for skilled workers in the plastics industry. Yet the industry has a lot to offer. Reifenhäuser GmbH also proves this with its diverse range of training programs.
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Simply more: Allrounder More! More space, modularity, and ease of use with multi-component injection moulding

28.09.2021

Arburg is launching a new series for production-efficient multi-component injection moulding: the Allrounder More, with its particularly flexible configuration, can now be perfectly adapted to specific customer and market requirements. The machines offer increased space for larger moulds, greater modularity during assembly, and numerous optimised features for easy use and simple maintenance.
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Polymer enables tougher recyclable thermoplastics

23.08.2021

To synthesize plastic, small monomer molecules need to be strung together like beads in a necklace, creating long polymer chains. However, not all plastics – or their polymers – are created equal. The longer and stronger the polymer, the more durable the material. Cornell researchers took a middling monomer and, by using a special catalyst, they created a tougher polymer that can form long chains.
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Visualizing stress in plastics

23.08.2021

A research team led by Prof. Dr. Michael Sommer and PD Dr. Michael Walter has succeeded in constructing a new dye molecule from the area of so-called mechanophores.
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Soft polymers for human-robot interaction

10.08.2021

Most people know robots either from science fiction films or from company production halls. There, they reliably perform their tasks. But: they are heavy and rigid – anyone who gets in the way of their fixed motion sequences is in the way. For this reason, robots need to be developed that have a softer surface and are thus better suited for interaction with humans.
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3D printing of multilayered materials for smart helmets

09.08.2021

A mechanical and aerospace engineering professor at The University of Texas at Arlington is developing advanced helmets to ensure that members of the military are as protected as possible from blasts and other types of attacks.
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Printed polymers with active ingredient

20.07.2021

3D printing can be used to produce versatile, individual shapes. This type of extrusion process is therefore not only popular in the plastics industry – it is also suitable for medical technology applications. Only the right polymers have to be found first.
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