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A rich yellow honeycomb; Copyright: envato

Bionics in the Plastics Industry

28/05/2025

Bionics is the science that transfers natural principles to technical developments. This principle is also widely applied in the plastics and rubber industry. This is because nature offers fascinating role models when it comes to the challenges of sustainability, resource efficiency and material requirements.
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AI-generated abstract collage showing nanoparticles and molecules related to polymer nanostructure research

New Method Enables Rapid Production of Polymer Nanostructures

26/05/2025

Researchers at the University of Birmingham have introduced a method for the rapid and scalable production of polymer nanostructures. Reducing synthesis time from a week to just three minutes, their breakthrough supports high-throughput manufacturing for advanced applications in healthcare, energy and materials science.
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Blue lines form a futuristic battery lying on a dark table; Copyright: Drapix - stock.adobe.com - AI generated

Plastic Batteries in the Focus of Research

21/05/2025

The demand for sustainable energy storage systems is growing. However, many conventional batteries rely on critical raw materials such as lithium. Prof Birgit Esser is researching an exciting alternative at the University of Ulm: plastic batteries.
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Image: Skater jumps over ramps with a KAPE skateboard in an urban skatepark with graffiti in the background; Copyright: KraussMaffei

Rethinking Skateboards: Plastic Composites Instead of Wood

23/04/2025

The skateboard start-up Kape has developed an innovative process for manufacturing skateboards from composite materials. KraussMaffei implemented the technical requirements for the mould carrier and supplied a specially customised machine. In a conversation with the responsible developers, we take a look at the origins and impact of this innovation.
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Image: pastel-coloured camping crockery on a dark background; Copyright: envato

Plastics in the camping industry

12/03/2025

Plastics play a key role in the manufacture of camping products as they offer versatile properties that are essential for many products. Materials such as polyethylene, polypropylene and polyvinyl chloride (PVC) are used in tarpaulins, caravan covers, camping furniture and cookware and are characterised by their durability, lightness and weather resistance.
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Image: A red radio on the belt of a person dressed in black, who is not further recognizable; Copyright: envato

SABIC Introduces LNP™ ELCRES™ CXL Polycarbonate Copolymers

14/02/2025

SABIC has launched its new LNP™ ELCRES™ CXL polycarbonate (PC) copolymer resins, designed to offer exceptional chemical resistance. These materials aim to assist customers in the mobility, electronics, industrial, and infrastructure sectors in managing increased exposure to harsh chemicals that can lead to environmental stress cracking and premature component failure.
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Image: Close-up of microplastics on a finger; Copyright: University of Waterloo

Microplastic Degradation by Engineered Bacteria

04/02/2025

Microplastic pollution is a growing environmental issue, as even modern wastewater treatment plants cannot completely remove it. Researchers at the University of Waterloo have developed a solution: they genetically modified natural bacteria from wastewater facilities to break down microplastics.
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Image: Dr. Lee Choong Hoon and Bernd Reifenhäuser after signing the Memorandum of Understanding; Copyright: Reifenhäuser

LG Chem and Reifenhäuser Advance MDO-PE Film Technology

24/01/2025

LG Chem and Reifenhäuser have partnered to develop innovative Machine Direction Oriented (MDO)-PE films. By combining advanced materials with cutting-edge extrusion technology, they aim to create cost-effective, recyclable solutions for flexible packaging—offering sustainability without compromising performance.
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Image: wearable electronics on a black mannequin at MEDICA; Copyright: DSTNCTVE

K meets MEDICA – TPU Films in Medical Wearables

20/12/2024

Covestro, a global player in the polymer industry and a major exhibitor at K, will be presenting its latest solutions made of thermoplastic polyurethane (TPU) films at MEDICA 2024. These are increasingly being used in the manufacture of medical wearables.
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Image: pastel-coloured old telephones with dial; Copyright: Julia Jones - stock.adobe.com

The History of Plastics: Progress with Responsibility

16/12/2024

Plastics are omnipresent. From packaging and electronics to automobiles, this versatile material shapes our everyday lives. But where do plastics come from, and how have they evolved? We explore the history of plastics, from their origins in natural polymers to the modern plastics industry, increasingly focused on sustainability and circular economy.
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Fluorinated polymers for the circular economy

27/11/2024

Fluorinated polymers are valued in everyday life for their non-stick properties and durability, among other things. However, this becomes a challenge when it comes to recycling them. A research team at the University of Bayreuth has investigated a solution to this problem. Their concept involves chemically transforming fluorinated plastics and thereby recovering the fluorine.
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Image: VTT's pilot equipment for converting carbon dioxide into synthesis gas; Copyright: Photo VTT

Sustainable plastics production through bio-based carbon capture in Finland

15/11/2024

In Espoo, Finland, VTT (Technological Research Institute Finland) and LUT University, in cooperation with industrial partners, have opened a pilot plant that converts carbon dioxide into high-quality plastic raw materials in an innovative way.
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Image: Hand reaching into apple waste and lifting it up; Copyright: Covestro

New Leather Alternative Made From Apple Waste: Sustainability in the Fashion and Automotive Industry

25/10/2024

The leather alternative LEAP® uses waste from apple processing and the sustainable INSQIN® technology to create durable and flexible products for a wide range of industries.
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Image: futuristic glass façade in a green setting; Copyright: Fahroni

Sustainable Construction: Transparent Material to Save Energy

18/09/2024

How will we build in the future? Sustainability, energy efficiency and comfort are key requirements that modern materials must fulfil. Conventional building materials such as glass are reaching their limits. This is where a new polymer-based material comes in, intelligently combining natural lighting and heat regulation to reduce energy consumption.
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Image: Four plastic containers with different contents. On the containers: light blue and white UBQ logo; Copyright: UBQ

UBQ is literally turning trash into treasure

30/08/2024

Using its patented process, UBQ takes everyday garbage, strips out any abrasive metals, glass or minerals, and converts it into thermoplastic resins that be molded or extruded into a vast range of durable products. Such garbage is everywhere, hence the company’s name of UBQ, which stands for ubiquitous. It’s a global problem and requires a global perspective.
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Image: a black racing car on a race track; Copyright: Formula Student Germany / andrae

Formula Student puts plastics in the fast lane

07/08/2024

Once a year, students from all over the world meet at Germany’s world-famous Hockenheim Ring (Germany) to compete against each other in single-seater race cars made of plastic. In addition to the performance of the cars in various disciplines such as cornering, acceleration and energy consumption, the jury also evaluates the design of the cars, the teams' cost planning and sales presentation.
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Photo: A runner's hands tie a bow on a running shoe; Copyright: envato

Jogging shoes and co.: plastics in sportswear

31/07/2024

The right outfit for every sport. Even for a short jog after work, sports enthusiasts can access sophisticated equipment. From breathable sports shirts and cooling running tights to running shoes. The choice is diverse. However, there is one unifying factor that most models have in common - plastics are used in their manufacture.
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Image: several bioplastic products made of olive pits; Copyright: Biolive

Bioplastics Made of Olive Pits

05/07/2024

Biolive, a pioneering biotechnology company, has launched a new biopolymer production facility in Istanbul, Türkiye, capable of producing 9,600 tons annually. Using olive pits as raw material, this innovative process aims to replace fossil-based plastics, offering a sustainable solution for the plastics industry.
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Image: Seating group made of coloured cast acrylic Lucite panels; Copyright: Todd Merrill Studio, NYC

Artistic duo brings Lucite and epoxy to life

05/06/2024

The Como, Italy-based design studio of Draga & Aurel is using transparent acrylic sheets, epoxy resin, light and color to create visually striking collections of high-end furniture. They just unveiled two such collections, called Flare and Glaze, done exclusively for specific galleries.
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Image: Footballer jumping in the air to kick a ball; Copyright: LightFieldStudios

Bend it like PU – Plastics in football

31/05/2024

The European Men's Football Championship is casting its shadow ahead. It will take place in Germany from 14 June to 14 July 2024 and promises exciting matches and thrilling moments. But it's not just the players who are in the spotlight. The materials used also play a decisive role in the success of a match: plastics.
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Photo: Thomas Philipon, CEO of TotalEnergies Corbion and Suvi Haimi, CEO and Co-founder of Sulapac; Copyright: private

Pioneering sustainable solutions in the cosmetic industry

17/05/2024

TotalEnergies Corbion and Sulapac have joined forces to advance sustainable practices in the cosmetics sector, emphasizing the integration of recycled and biodegradable materials into product packaging, fostering a more eco-responsible industry.
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Image: Connector Assembly Optically Transparent EXTEM resin; Copyright: SABIC

SABIC Introduces EXTEM™ RH Resins for Micro-Lens Arrays

06/05/2024

SABIC, a leader in the plastics and rubber industry, is set to launch its latest innovation, EXTEM™ RH resins. These high-performance resins are designed for use in the production and assembly of micro-lens arrays (MLAs), offering advanced scalability and manufacturability in commercial onboard and co-packaged optics.
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Image: Coating a cotton yarn with PHA using a coating nozzle; Copyright: DITF

Biopolymer coating for textiles – protective bacteria

03/05/2024

It defies wind and weather and protects us from a wide range of environmental influences: Functional clothing. Special coatings are responsible for this. Polyacrylates or polyurethanes, which are based on crude oil and therefore a finite resource, are often used for this purpose. The DITF are therefore researching alternatives from renewable sources – including polymers from bacteria.
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SABIC: Advancing PFAS-Free Material Solutions

22/03/2024

SABIC unveils an expansion of its LNP™ LUBRILOY™ portfolio with innovative internally lubricated compounds, offering high-performance alternatives to PTFE-lubricated materials. This development addresses regulatory and health concerns over PFAS, positioning SABIC as a leader in sustainable material solutions.
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Image: two young women with Coffee to go; Copyright: peus80

Enzyme-Powered Recycling of Bioplastics

11/03/2024

Scientists at King's College London have unveiled a novel chemical recycling method, leveraging enzymes found in laundry detergents, to break down single-use bioplastics in record time. Published in Cell Reports Physical Sciences, this innovative approach promises a more sustainable cycle for plastics, traditionally seen as a challenge due to their long degradation period.
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Image: Implants made of the PEEK material VESTAKEEP®; Copyright: Evonik

Implants: high-performance plastics in medical technology

29/02/2024

High-performance plastics play a central role in technological advances – including in medical technology. In view of the high demands placed on materials in the medical context, Evonik's VESTAKEEP® PEEK offers a solution that combines high mechanical properties, temperature resistance and chemical resistance – and can improve patient care through innovations in the field of medical implants.
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Image: PFAS graphic; Copyright: Francesco Scatena - stock.adobe.com

Fluoroplastics in focus

23/02/2024

The debate about fluoroplastics and their environmental impact is reaching new heights. While environmentalists are calling for a ban on PFAS (perfluorinated and polyfluorinated alkyl compounds), industry associations are warning of the far-reaching consequences for numerous areas of application. A look at the arguments and challenges.
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Image: Breathing mask made of Apec® 2045 high-temperature copolycarbonate; Copyright: Covestro

Heat resistant medical polycarbonate from Covestro

22/02/2024

Covestro, a leading developer of polymers and high-performance plastics, presents Apec® 2045, an advanced copolycarbonate. This material combines outstanding features such as biocompatibility, heat resistance, transparency and durability, making it the ideal solution for the manufacture of medical devices.
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Photo: Aerial view of the white building of Integra Plastics AD; Copyright: Integra Plastics AD

Borealis to acquire Integra Plastics AD, an advanced mechanical recycling player based in Bulgaria

26/01/2024

Borealis announces the signing of an agreement to acquire a 100 % stake in Integra Plastics AD, an advanced mechanical recycling player based in Bulgaria. The investment will strengthen Borealis’ advanced mechanical recycling portfolio.
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Image: EU flag; Copyright: Greola

New EU packaging regulation: Voices from the industry

25/01/2024

The current Packaging Directive has not been able to reduce the negative environmental impact of packaging. The European Parliament has therefore voted on new rules for packaging in the EU. At the end of November, the Parliament clearly adopted the proposal.
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Image: Symbolic representation of the decomposition of a PET bottle (left), which is broken down into its basic building blocks by suitable enzymes; Copyright: HZB/Frank Lennartz, Gert Weber

Boosting PET recycling with higher standards for laboratory experiments

12/01/2024

In a study, Gert Weber, Uwe Bornscheuer and Alain Marty have identified standards for laboratory experiments with enzymes for PET recycling. It emphasizes difficulties in upscaling and highlights the promising enzyme LCC-ICCG, which converts 98% of PET in 24 hours, is economically more efficient and proposes new standards for laboratory research on PET recycling.
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Photo: The founding team of Polytives GmbH (from left): Oliver Eckardt, Viktoria Rothleitner and Prof Dr Felix Schacher in a laboratory; Copyright: Susann Nürnberger

Saving energy in plastics production: Polytives wins 2nd place in the Lothar Späth Award 2023

05/01/2024

Polytives GmbH, a spin-off of the University of Jena in the field of plastics technology, was awarded second place in the Lothar Späth Award for its cooperation partnership with the university on 16.11.2023. The company, which emerged from Prof. Schacher's working group, develops innovative plastics solutions for energy optimisation in production.
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Image: Several carpets rolled up and stacked on top of each other; Copyright: Ascend Performance Materials

Circular Polymers by Ascend and ReDefyne experts highlight expanded options for post-consumer recycled nylons, PET and PP

15/12/2023

Experts from Ascend, a leader in recycling post-consumer carpet, and ReDefyne highlight new opportunities for recycled nylon, PET and PP. Their proprietary process allows them to convert end-of-life carpet into feedstocks for materials used in various finished goods, including automobiles and household appliances.
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Image: Two red cars parked next to each other; Copyright: duallogic

Covestro and HiPhi launch joint laboratory on advanced material solutions for future mobility

08/12/2023

The two companies Covestro and HiPhi are launching a laboratory to solve the key challenges of future mobility. The focus will be on promoting the use of low-carbon solutions, drawing up relevant standards and developing intelligent surface technologies and battery solutions.
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Photo: Aerial view of the Rialti SPA complex, which is surrounded by greenery; Copyright: Rialti

Borealis expands its mechanically recycled plastic compounding capacity with closing the acquisition of Rialti S.p.A.

08/12/2023

Borealis has finalized the agreement to acquire Rialti S.p.A., an Italian polypropylene (PP) compounder for recyclates. With the acquisition, Borealis expands its portfolio of PP compounds based on mechanical recyclates by 50,000 tons per year and is committed to accelerating the transition to a circular economy in the spirit of EverMinds™.
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Photo: Blue-gray water treatment plant from above; Copyright: perutskyy

LANXESS expands its range for PFAS removal from water

01/12/2023

LANXESS is presenting its new anion exchange resin Lewatit MonoPlus TP 109, which can be used for the efficient removal of contaminants such as per- and polyfluoroalkyl substances from water. In addition to Lewatit MonoPlus TP 109, the company is also presenting other selective resins that can also be used in combination for pre- and fine cleaning.
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Image: Five colorful square Play-Tec® HDPE panels. In front the Blue Angel symbol and a link; Copyright: Röchling SE & Co. KG

Play-Tec® PCR awarded with "Blue Angel"

20/11/2023

The company Röchling SE & Co. KG offers its Play-Tec® PCR recycled plastic, a construction material for the sustainable design of long-lasting playgrounds. This has now been awarded the Blue Angel eco-label in the category "Environmentally friendly recycled plastics" (DE-ZU 30a).
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Image: Detail of the upper body of a person carrying takeaway food and coffee in paper packaging; Copyright: maxbelchenko

BASF celebrates 25th birthday of ecoflex®, the world's first PBAT biopolymer

13/11/2023

BASF SE celebrates the 25th anniversary of ecoflex®, the world's first PBAT biopolymer. Innovative biopolymers based on ecoflex® have been helping to solve numerous challenges in the plastics market since it came on the market. ecoflex® has also created new recycling opportunities for plastics and enables organic recycling.
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Image: Three open snack bags; Copyright: Dominik Benke

From snack bag to cooling technology: The rebirth of aluminum-plastic laminates

08/11/2023

Thanks to aluminum-plastic laminates, our favorite snacks stay as crisp as we love them. But what if the shiny insides of snack bags hold much greater potential – one that goes far beyond accompanying a movie night? Passive cooling technology could benefit from upcycling these chip bags, says a research team from the University of Bayreuth.
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Photo: Cutout of hands holding plastic package in supermarket; Copyright: drazenphoto

Sabic and Partners Introduce First In-Mold Labeling Solution with Certified Renewable Polymers for Food Packaging Containers

20/10/2023

SABIC has partnered with specialists to demonstrate the use of certified renewable polypropylene in in-mold labeled packaging, offering sustainability and recyclability without compromising quality. This technology provides cost-effective, visually appealing packaging with a low environmental impact, benefiting brand owners and reducing carbon footprint.
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Picture: Numerous pressed PET bottles ready for recycling; Copyright: duallogic

Extrupet again chooses PET recycling technology from EREMA

10/10/2023

Extrupet will expand its PET recycling capacity in South Africa with a VACUNITE® from EREMA in June 2024 to meet growing demand for its PhoenixPET® recyclate. This decision comes as part of a long-standing partnership that began back in 2009, and will enable the planned expansion into East Africa and Nigeria with further plants for food-grade rPET.
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Image: Man on a bicycle; Copyright: Envato

They see me rollin' - Plastics in bicycles and current best practices

04/10/2023

Anyone who chooses the bicycle as a means of transport instead of the car every day saves the environment 3.2 kilograms of climate-damaging CO2. In addition, plastics can help to reduce CO2 emissions from the production and transport of bicycles. They can be used in all components and therefore make cycling even more environmentally friendly. This is shown by the following examples:
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AIMPLAS participates in a European project to develop environmentally sustainable printed electronics

19/09/2023

The REFORM project aims to develop sustainable electronic components using bio-derived materials to reduce the reliance on scarce metals. It addresses the environmental impact of e-waste by creating recyclable and eco-friendly printed electronics, involving various European partners, including AIMPLAS, to develop innovative recycling methods.
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Intelligent rubber materials

12/09/2023

Materials scientists at the University of Stuttgart and pharmacists at the University of Tübingen have developed smart polymer materials that can autonomously adapt to environmental conditions, making them ideal for soft robotics and exoskeletons.
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Image: PET bottles in the rail on the conveyor belt for filling are processed in a drinking water factory; Copyright: StudioPeace

Recycled PET for India's first 100 % rPET beverage bottle produced by Srichakra Polyplast on Starlinger equipment

12/09/2023

Coca-Cola India has launched the first 100% recycled PET water bottle in India, manufactured by Srichakra Polyplast on a Starlinger PET bottle-to-bottle recycling line. The launch followed approval from the Food Safety Authority of India, and Coca-Cola plans to further expand this sustainable packaging solution.
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Image: Recycling of light packaging material from post-consumer streams; Copyright: Interzero

HDPE plastics from post-consumer flows

05/09/2023

Recycling service provider Interzero developed a patented process to enhance the reuse of HDPE plastics, allowing the creation of blow-molded products from 100% post-consumer lightweight packaging material. The process uses a chemical modifier to control the recycled material's viscosity, making it suitable for blow-molding and eliminating the need for re-sorting and additional primary plastic.
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Image: Hands holding purple biodegradable plastic polymer granules; Copyright: ArseniiPalivoda

Bayreuth researcher develops high-performance digital system for tailoring polymers

01/09/2023

Prof. Dr. Christopher Kuenneth at the University of Bayreuth, Germany, together with research partners in Atlanta, has developed a digital system that filters out those materials best suited for targeted applications from among some 100 million theoretically possible polymers. The system, called polyBERT, treats the chemical structure of polymers like a chemical language.
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Image: Close-up of the exterior of the Texoversum at Reutlingen University; Copyright: FibR GmbH

Innovative fiber technology could revolutionize building construction

17/08/2023

Reutlingen University has opened the unique Texoversum, an innovative center for the textile industry with a groundbreaking fiber-wrapped façade. The novel technology could revolutionize construction by creating lightweight, resilient structures and saving resources.
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Image: Aerial view of factory chimneys from which emissions are coming; Copyright: wirestock

Asahi Kasei and Mitsui establish supply and procurement system for bio-methanol

03/08/2023

Asahi Kasei Corporation and Mitsui & Co, Ltd will establish a supply and procurement system for biomethanol produced in the United States. Asahi Kasei plans to use the bio-methanol from Mitsui to produce engineering plastics in Japan with a lower carbon footprint.
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Image: Row of gold AA batteries; Copyright: Mint_Images

HZB and University of Jena establish Helmholtz Institute for Polymers in Energy Applications

02/08/2023

The Friedrich Schiller University of Jena and the Helmholtz-Zentrum Berlin are jointly founding the "Helmholtz Institute for Polymers in Energy Applications" (HIPOLE) with the goal of developing sustainable polymer materials for energy technologies. The focus is particularly on polymer-based batteries and perovskite solar cells.
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Image: Many rolled polyethylene film units on racks in the warehouse; Copyright: Pressmaster

BASF breaks ground on polyethylene plant at Zhanjiang Verbund site in China

20/07/2023

BASF has broken ground on a polyethylene (PE) plant at its Verbund site in Zhanjiang, China to serve fast-growing demand in China. The plant, with a capacity of 500,000 metric tons per year, is scheduled to start up in 2025.
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Image: Development of the bioplastic from asparagus peels to the test specimen made from new asparagus compound; Copyright: IfBB

The green side of asparagus: a new approach to bioplastics production

19/07/2023

The asparagus season in Germany has officially been over for about a month now – but at the Institute for Bioplastics and Biocomposites (IfBB), it is still going strong. The "SpaPlast" research project shows how asparagus peels can be used as a filler for bioplastics. The project is funded by the Lower Saxony Ministry of Food, Agriculture and Consumer Protection.
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Photo: Lots of plastic waste floating in a pond; Copyright: RLTheis

Supporting this once-in-a-generation opportunity to tackle plastic pollution

06/07/2023

Borealis has ambitious goals to improve the circular economy, reduce greenhouse gas emissions and use renewable energy to create a more sustainable future. Borealis is a member of the Business Coalition for a Global Plastics Treaty and supports the development of a UN agreement to combat plastic pollution.
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Image: greenhouse gas emissions are coming out of the two chimneys of thermal power plants. In the foreground are some trees. In the background: blue sky; Copyright: Daria_Nipot

New guide to the future of plastics

06/07/2023

Researchers from Fraunhofer UMSICHT and the TNO Institute have developed four strategic approaches to enable the transition to a circular plastics economy. In addition, they are launching the European Circular Plastics Platform (CPP), a platform for cross-sector collaboration to remove barriers and share solutions.
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Image: Hand with white polymer granules; Copyright: Pressmaster

Fraunhofer LBF develops new approach for rapid process stabilization of plastics

22/06/2023

Researchers at the Fraunhofer Institute for Structural Durability and System Reliability LBF see online rheological investigations as a promising method to accelerate the development process by determining the optimal amount of antioxidants more efficiently.
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Bioeconomy startup traceless receives millions in funding from the German Federal Ministry for the Environment

22/06/2023

The startup traceless materials GmbH has developed the compostable biomaterial traceless®, which is considered a nature-based, environmentally friendly alternative to plastic. The project is funded with around 5 million euros from the Environmental Innovation Program of the German Federal Ministry for the Environment (BMUV).
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Image: Plant for the production of cars. On the right, several car models; Copyright: traimakivan

Borealis launches portfolio of circular plastomers and elastomers based on renewable feedstock

01/06/2023

Borealis introduces the Bornewables™ line of Queo™, a range of plastomers and elastomers based on renewable feedstock. The introduction follows the International Sustainability and Carbon Certification (ISCC PLUS) of Borealis' production site for the Queo™ portfolio, in Geleen, the Netherlands.
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Image: smiling woman holding dental splint to camera; Copyright: Remidolove

Shape memory polymers: more efficient tooth correction thanks to TPU

31/05/2023

The treatment of malocclusions can sometimes be lengthy and cost-intensive. A new corrective splint (aligner) is needed for each individual therapy step. So-called shape memory polymers can help not only to make the therapy more patient-friendly, but also to reduce material waste.
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Image: A rotor blade is transported by truck on the road; Copyright: Covestro

Renewable energies: Bringing wind power forward with PU resins

26/05/2023

At Covestro's Wind Technology Center, research is being conducted into making wind technology more efficient. To do this, a close look is taken at wind turbines – where are opportunities to use special materials that drive renewable energy? The big goal behind it: Climate neutrality and a circular economy.
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Image: Crushed plastic bottles against blue background; Copyright: stevanovicigor

Enzyme that breaks down PET plastic: Leipzig scientists increase efficiency

18/05/2023

A research team at the University of Leipzig has further improved the functioning of an enzyme that can degrade PET plastic. Through computer simulations and experiments, they were able to rationally improve the enzyme and are now working on developing the third generation of the enzyme.
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Image: Exterior view of a biogas plant surrounded by a field and a forest; Copyright: Grigory_bruev

CO2BioClean: Turning CO₂ into biodegradable plastics

17/05/2023

CO2BioClean is using an innovative process to produce biodegradable plastics and polymers from CO₂ as a circularly sourced feedstock. What is driving them is their vision for a sustainable future and the potential of their technology to contribute towards global efforts to reduce CO₂ emissions and the use of fossil fuels in the production of plastics.
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Chemists redesign biological PHAs, 'dream' biodegradable plastics

11/05/2023

Colorado State University polymer chemists have created a synthetic Polyhydroxyalkanoates (PHA) platform. These newly designed PHAs are mechanically tough, even outperforming the two most common commodity plastics. Among other things, this is intended to address the thermal instability of conventional PHAs and is a major step toward sustainability.
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Image: Headset headphones resting on a laptop. In the background a phone; Copyright: BrianAJackson

Covestro expands its range of more sustainable polycarbonates

11/05/2023

Covestro AG offers a polycarbonate with a 90 percent recycled content of plastic from post-consumer waste (PCR) that can be used in consumer electronics, among other applications. The company is collaborating with Jabra on the Evolve2 headset and making progress on climate-neutral solutions through mass balancing.
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Image: Numerous, predominantly white, plastic packages for household chemicals and detergents; Copyright: evgrafovasa

Better recycling of plastic packaging: New process extracts fragrances

04/05/2023

Researchers at the Fraunhofer Institute have developed an environmentally friendly process to remove fragrances from plastic packaging. The process is based on pressurized water extraction and removes the fragrance limonene from HDPE packaging. By evaluating the data using machine learning methods, it was possible to optimize the extraction parameters.
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Photo: Lab technician wearing protective goggles, a smock and gloves working with the process of Interface Polymers' technology; Copyright: Evonik Industries AG

High-performance additives for sustainable plastics: Evonik invests in Interface Polymers

04/05/2023

Evonik Industries AG has invested in the British company Interface Polymers Ltd. This investment from the Sustainability Tech Fund strengthens Evonik's position in sustainable products and recycling processes. Interface Polymers' technology enables easier processing and recycling of plastics.
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Image: Erlenmeyer flask filled with water polluted by microplastics in a laboratory; Copyright: microgen

First comparative study on automated analysis methods of large data sets in microplastics research

27/04/2023

The lack of standardized analytical procedures for microplastic data has led to significant deviations, especially for small particles with high hazard potential. Researchers from the University of Bayreuth and the Alfred Wegener Institute have compared two automated analysis procedures and called for standardization to improve the comparability of data.
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Image: Black dashboard in car with large display; Copyright: FabrikaPhoto

Covestro expands production capacity for polycarbonate films in Thailand

20/04/2023

The company Covestro plans to further increase its global production capacity for polycarbonate (PC) specialty films by starting to build new extrusion lines at the Map Ta Phut Industrial Park in Thailand. The completion is planned by 2025 and the investment is in the higher double-digit million euro range.
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Solar-powered system converts plastic and greenhouse gases into sustainable fuels

13/04/2023

Researchers at the University of Cambridge have developed a system that can convert plastic waste and greenhouse gases into sustainable fuels and other valuable products – using energy from the sun alone. In the system, two waste streams are simultaneously converted into two chemical products.
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Image: Pressed plastic bales in the modern hazardous waste processing plant; Copyright: hiv360

A wholly sustainable plastics economy is feasible

13/04/2023

In a study under the leadership of the ETH Zurich, the scientists point out that plastic products must be better aligned with the circular economy in future. The study finds that circular plastics are feasible within planetary boundaries. This would require at least 74 percent of the plastic to be recycled.
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Image: Glass façade of the Palazzo Lombardia in Milan; Copyright: clodio

"Wonder Matter(s)" – Plastics at Milan Design Week 2023

12/04/2023

Plastic is a wonderful material. It can take on almost any shape, colour and texture. This versatility opens up countless possibilities for designers. This is also proven by the exhibition "Wonder Matter(s)", which will take place during the Milan Design Week 2023 and in which innovative plastics will be presented in partly extraordinary installations.
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Image: Dark 3D printer prints a model from black plastic; Copyright: iloli

Additive manufacturing is pioneering for Röchling Industrial

12/04/2023

Röchling Industrial integrated the Röchling Direct Manufacturing Center from Waldachtal into the Röchling Industrial Laupheim at the Burgrieden site. The international plastics processor takes an important step in the industrialization of its 3D printing competencies and continues to focus on additive manufacturing.
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Researchers use light to convert abundant lignin into plastic that can be continually recycled

05/04/2023

Boston College chemists have developed an approach that uses light to transform lignin into sustainable plastics. The findings advance a potential strategy for the waste-free system of polymer manufacture and re-use known as the circular plastic economy.
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Sustainable plastic packaging: AI supports design and production

15/03/2023

Plastic packaging made from recycled material? Yes, but please as high quality as possible – and recyclable! This poses great challenges for manufacturers, because the use of recycled materials still often leads to downcycling. One key to more sustainable plastic packaging lies in digitalisation. This is also where the KIOptiPack project comes in.
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Image: Worker spraying polyurethane foam to insulate a wooden frame house; Copyright: anatoliy_gleb

Degradation of Plastic Waste using newly Developed Biocatalysts

13/03/2023

A research team from the University of Greifswald, together with scientists from Covestro AG, has identified enzymes capable of degrading polyurethanes and polyvinyl alcohol. The research helps to establish a sustainable and environmentally-friendly process to recycle these polymers.
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Stable yet degradable: researchers develop chemical pre-determined breaking points in polymer chains

08/03/2023

We encounter high-density polyethylene (HDPE) every day, for example as detergent packaging or films. HDPE is particularly stable and resistant. In terms of sustainability, however, it still has a long way to go, because its high stability is often accompanied by poor degradability.
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Automated simulation software creates a world map of polymer properties

14/02/2023

"Materials informatics (MI), a new branch of materials research that combines materials data with data science, is gaining traction," said co-corresponding author Yoshihiro Hayashi, assistant professor, Institute of Statistical Mathematics in the Research Organization of Information and Science (ROIS).
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Image: Sock hanger made of amber traceless material; Copyright: traceless materials GmbH

traceless: material made from plant-based polymers protects climate and environment

19/01/2023

As early as 1908, textile engineer Jacques Brandenberger invented cellophane, a film made of natural polymers. However, the material was displaced by synthetic polymers with the development of numerous plastics. In the wake of the climate crisis, natural polymers are now coming back into focus as an alternative to fossil raw materials. traceless offers such an alternative.
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ProQuIV optimizes the production of nonwoven masks

09/01/2023

Producing infection control clothing requires a lot of energy and uses lots of material resources. Fraunhofer researchers have now developed a technology which helps to save materials and energy when producing nonwovens. A digital twin controls key manufacturing process parameters on the basis of mathematical modeling.
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The VR glove from the 3D printer

26/12/2022

In a project called "Manufhaptics", researchers at Empa, together with EPFL and ETH Zurich, want to develop a VR glove that will make virtual worlds tangible. The VR glove is to be created using a 3D printing process and will have three different actuators.
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Image: Several colorful engineering plastics for the processing industry ; Copyright: Fahroni

Plastics of the future will live many past lives, thanks to chemical recycling

01/12/2022

A research team at the University of Colorado Boulder has discovered how durable plastics used in the aerospace and microelectronics industries broken down into their most basic building blocks and then formed again into the same material. In the process, they do not lose their physical properties.
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Image: Numerous white and transparent cups lined up behind and next to each other ; Copyright: SML Maschinengesellschaft mbH

K 2022: Heat-resistant C-PET light cup promotes circular economy – a transparent alternative for hot-fill applications

01/12/2022

Together with Sukano AG and Kiefel Packaging B.V., the company SML Maschinengesellschaft mbH has developed a cup made of C-PET light that is heat-resistant and combines transparency and recyclability.
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Borealis and REHAU accelerate circularity for furniture products with Bornewables™ premium circular polyolefins

22/11/2022

REHAU chooses Borealis' Bornewables™ over conventional polypropylene (PP) for production of their RAUKANTEX evo sustainable edgebands. The robust and durable Bornewables™ feature color-stable chemistry and flexibility and are suitable for processing straight and contoured edges.
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Building and construction sector: An industry relies on plastics

08/11/2022

Polymers are as diverse as their chemical composition. Plastics come in hard, soft, flexible, brittle, opaque, transparent - just as required. They impress with their durability, cost-effectiveness, impermeability to water, high formability, corrosion resistance and low weight. This makes them the ideal building material - and an environmentally friendly alternative to other materials.
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Photo: Yellow plastic seats at stadium; Copyright: leungchopan

Shining light on why plastics turn yellow

21/10/2022

A research team has investigated whether intended nanostructures formed by UV light could be the cause of yellowing of polyethylene. The result was that chiral chemical structures form on the surfaces of polyethylene films during exposure to UV light and are a possible cause of the yellow color of old plastics. These findings could help researchers develop plastic products that last longer.
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Lessons from natural photosynthesis: conversion of CO2 to raw materials for plastic

21/10/2022

A research team at Osaka Metropolitan University has succeeded in producing fumarate from pyruvate and CO2 through artificial photosynthesis. Fumarate can be used to produce biodegradable plastic such as polybutylene succinate. In this process, the carbon is stored in a compact, durable and solid form.
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Researchers find a new method for recycling polystyrene

11/10/2022

A research team led by Guoliang "Greg" Liu implemented the goal of making the current main method for recycling polystyrene profitable. By exposing the material to ultraviolet light and adding a chemical catalyst this method creates diphenylmethane (DPM), which has a high economic value. This new recycling method would create an incentive for polystyrene to be collected and recycled.
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Image: cutout of a confectionery factory employee wearing blue gloves. In front of him a sealing box with packaging film; Copyright: seventyfourimages

Innovative technology makes flexible packaging recyclable

03/10/2022

A new technology from Covestro weakens the bond strength of PU adhesives. Laminated films in multilayer packaging can be separated after use and the individual materials can be recycled later. At the K 2022 trade fair, the team will be presenting the technology to the plastics industry for the first time.
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Photo: Person with blue gloves applying coating on scratches of car surface; Copyright: Iakobchuk

A new self-healing coating material

19/09/2022

A transparent protective coating material that can heal itself within 30 minutes when exposed to sunlight has been developed by a research team from the Korea Research Institute of Chemical Technology (KRICT).
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Borealis introduces a portfolio of circular base chemicals

15/08/2022

The Borvida™ portfolio introduces sustainable base chemicals to Borealis' range of product offering. The range will initially be based on non-food waste biomass, and chemically-recycled waste. In the future it will also draw from atmospheric carbon capture. The traceability of the content will be based on Mass Balance, which is ISCC PLUS certified.
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Image: Large spools of newly manufactured polyethylene film rolled, packed and wound; Copyright: Pressmaster

TRINSEO introduces sustainable ALTUGLAS™ R-Life Acrylics

15/08/2022

The Trinseo company has launched a new series entitled: ALTUGLAS™ R-Life Acrylics. This comprises chemically and mechanically recycled, reused and bio-based polymethyl methacrylate (PMMA) for cast and extruded sheets, resins and compounds.
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BASF and THOR GmbH fight fire together

03/08/2022

To improve plastic compounds and meet stringent fire safety requirements, BASF and THOR GmbH are using their joint expertise in flame retardants. The focus is on developing alternatives to halogen-containing additives.
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Sustainable cellulose start-up Naturbeads is poised to scale up

03/08/2022

Naturbeads, a company that aims to replace plastic microbeads with sustainable alternatives, will expand its work. It has been helped by a recent £1.3 million (€1.5 million) funding round. Naturbeads has developed cellulose-based products that can be used in cosmetics, paints, coatings, additives for the oil and gas industry, packaging and composites.
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Photo: Artemis 1 spacecraft in space for testing high-performance plastics; Copyright: German Aerospace Center (DLR)

Fly me to the moon: how high-performance plastics contribute to radiation protection in space

26/07/2022

When it comes to the use of high-performance plastics in space, you probably first think of spacesuits or lightweight components. But there is another area of application: radiation protection. Space radiation is a risk to humans that should not be underestimated. In the MARE experiment, this risk is to be determined in order to develop protective measures for future space flights.
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A unique catalyst paves the way for plastic upcycling

25/07/2022

After developing the first process inorganic catalyst to break down polyolefin plastics into molecules, a team led by Ames Laboratory scientists has now developed a strategy to accelerate the conversion without losing the desired products.The result is that larger platinum particles reacted more slowly with the long polymer chain, while the smaller ones reacted faster.
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Image: Heavy machinery shredding garbage in an open air landfill. Birds fly over the landfill; Copyright: ABBPhoto

Superworms capable of munching through plastic waste

18/07/2022

University of Queensland scientists further research the common "superworm" Zophobas morio, which can eat through Styrofoam thanks to a bacterial enzyme in its gut.
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Reusing odor-contaminated plastics

01/07/2022

In the Fraunhofer Cluster of Excellence Circular Plastics Economy (CCPE), the four Fraunhofer institutes are researching odor barrier skins for polymer compounds made from recycled materials. With special additives, odor barrier skins with a skin thickness of 0.25 mm can be effectively realized. The odor-contaminated plastic can be "packaged".
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SK chemicals realizes good takeout with Dodori Cup made from Ecozen

21/06/2022

SK chemicals is planning a Realization of zero waste with Ecozen reusable cups that are used and returned. 5,000 so called Dodori cups used in this project are made from Ecozen.
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Solvay extends its sustainable polymer offering for smart devices and wearables

21/06/2022

Solvay launched the Kalix® 10000 series, a partially bio-based material made with renewable feedstock from non-food competing sources, is produced with 100% renewable electricity.
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Sabic launches new upcycled resin made with ocean bound plastic waste

14/06/2022

The company SABIC introduced LNP™ ELCRIN™ WF0061BiQ resin, a novel material that uses ocean-bound polyethylene terephthalate (PET) bottles as a feed stream for chemical upcycling into polybutylene terephthalate (PBT) resin. The company has added many different and innovative grades to the LNP ELCRIN iQ portfolio, including glass- and mineral-reinforced products and flame-retardant formulations.
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Durostone CR permits higher loads and more compact transformer designs

06/06/2022

Röchling Industrial has developed a new glass fiber-reinforced plastic Durostone® CR. "CR" stands for Compact & Resilient. Compared to conventional fiber-reinforced composites, Durostone® CR has a high dielectric strength and a high partial discharge insertion stress.
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New method to convert plastic trash into clean hydrogen fuel

23/05/2022

To convert plastic waste into hydrogen, researchers at the Technological University, Singapore (NTU Singapore) have developed a new method. The new method is based on pyrolysis, a high-temperature chemical process. The project is also investigating the potential of other new technologies for decentralized waste management.
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New cutting-edge thermoplastic materials for the aerospace sector

23/05/2022

In the HITCOMP project (High Temperature Characterization and Modelling of Thermoplastic Composites), thermoplastic materials were investigated in the aerospace sector. The researchers concluded that thermoplastic-based components are more efficient than thermosetting plastic composites in terms of their thermal properties.
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Edible, biodegradable, anti-microbial plastic boasts higher tensile strength than petroleum-based plastic

12/04/2022

A research team at São Paulo State University (UNESP) made their bioplastic from type B bovine gelatin. Besides nanoclay the material is produced from clay and a nanoemulsion of black pepper essential oil.
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Mobile plastics recycling project wins WDO's World Design Impact Prize

30/03/2022

The Montreal-based World Design Organization has named a mobile, solar-powered, plastic-waste upcycling platform as the winner of its World Design Impact Prize™ for 2021.
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WorldStar Award 2022 for school milk packaging made from 100% rPET

24/03/2022

A project for circular economy by Austria's school milk producers and the three Upper Austrian companies PET-MAN, Greiner Packaging, and Starlinger viscotec has received the WorldStar Award from the World Packaging Organization. Schools are supplied with dairy products in rPET cups that are recycled after use.
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Image: Salmon fillets from Bömlo are supplied in the world's first EPS fish box. ; Copyright: Peter Tubaas, Vestland Media

Fish in packaging made from chemically recycled plastic

07/03/2022

Salmon fillets from Bömlo are supplied in the world's first EPS fish box. Ccycled is made from chemically recycled plastic and BASF, Vartdal Plast and Bremnes Seashore, the partners for this joint project, are contributing to making the circular economy a success.
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Neste and Ravago plan to set up a joint venture to focus on chemical recycling of waste plastic

14/02/2022

Neste and Ravago intend to establish a joint venture to build an industrial chemical recycling facility in the North Sea port of Vlissingen, the Netherlands. From there, global chemical recycling activities will be managed, building on the further development of thermochemical liquefaction technology by U.S.-based Alterra Energy, an innovative chemical recycling technology company.
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Dishwasher components made from recycled plastic

01/02/2022

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Water meets cellulose: Environmentally friendly plastic made from hydroplastic polymers

27/10/2021

Researchers at the University of Göttingen have developed a new method to create environmentally friendly bioplastics from renewable raw materials.
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Clean room production of breast implants

14/09/2021

The Fraunhofer IPT has teamed up with BelloSeno GmbH to study biocompatible implants that are made using 3D printing. Kai Janning from the Fraunhofer IPT describes the conditions a medical device production facility must meet and reveals the latest successes of the researchers.
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Printed polymers with active ingredient

20/07/2021

3D printing can be used to produce versatile, individual shapes. This type of extrusion process is therefore not only popular in the plastics industry – it is also suitable for medical technology applications. Only the right polymers have to be found first.
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Sustainable Polyurethanes in your shoebox

18/03/2021

People around the world want embrace sustainability – a new mindset that also affects the fashion industry. But how can you make shoes that have been made with lots of plastic in recent decades more sustainable? Covestro is a world-leading supplier of high-quality polyurethane and teamed up with the Brazilian shoe manufacturer Calçados Beira Rio to put its best foot forward and create a solution.
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