Nexus Automation GmbH

Hovalstr. 11 , 4614 Marchtrenk.
Austria

Telephone +43 50 1215200
office@nexusautomation.at

This company is co-exhibitor of
FANUC Deutschland GmbH

Trade fair hall

  • Hall 14 / A60
 Interactive Plan

Hall map

K 2016 hall map (Hall 14): stand A60

Fairground map

K 2016 fairground map: Hall 14

Our range of products

Product categories

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.06  Moulds and dies
  • 03.06.001  Injection and compression moulds
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.06  Moulds and dies
  • 03.06.004  Standard parts for moulds

Standard parts for moulds

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.07  Integrated automation
  • 03.07.002  Material handling
  • 03.07.002.05  Dosing and metering equipment
  • 03.07.002.05.01  Volumetric dosing and metering equipment

Volumetric dosing and metering equipment

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.07  Integrated automation
  • 03.07.003  Handling technology
  • 03.07.003.01  Handling devices

Our products

Product category: Handling devices, Injection and compression moulds

TURN KEY: COMPLETE SOLUTIONS BY NEXUS – EVERYTHING FROM ONE SOURCE

Create your high productive production cell
With Nexus’ turnkey solutions, you get all equipment from one source. From tool design and manufacturing, fully-integrated robot solutions or visual inspection systems to packaging the components. The one stop shop.

With the help of the latest tool technologies or the ServoMix mixing and dosing system, you can use all of Nexus’ know-how in your production..

Nexus products are standardized as far as possible
We achieve high availability and functionality through the permanent and continuous development of our products.
The right combination of our proven components means that our plants can be adapted to your requirements, covering the majority of applications.

Specific solutions
Where our standard modular systems reaches the bounderies, we develop special solutions for a wide range of customer requirements and with a very high degree of individuality.

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Product category: Volumetric dosing and metering equipment

NEXUS SERVOMIX mixing- and dosing system

BECOME AN LSR CHAMPION WITH NEXUS

E 200 EcoPlus und E 20 EcoPlus
Volumetric mixing and dosing system with new concept for processing liquid silicone 200 l and 20 l (55 gal. / 5 gal.)

ServoMix – The innovation in LSR dosing technology
Maintenance-free pump technology allows precise mixing throughout the entire dosing process, irrespective of high dosing volumes or smallest shotsizes.
Nexus technology guarantees precise pressure/volume regulation and therefore precise mixture ratio and low energy consumption.

Increased process window
The new pump technology, coupled with high-efficient servo drives and a powerful controler, stabilizes the dosing process with repeatable accuracy – cycle per cycle. This ensures a consistent, precise mixing ratio.

SHOT FOR SHOT
With the right technology produce exact moulded parts. The quality standard in LSR dosing technology is redefined by us.
Clean room suitable, servo-driven delivery pumps ensure the unmatched repeatability. The pulsation-free constant volume flow technology helps you to produce shot-to-shot exact mouldings.

New system engineering for automatic drum venting
The automatic drum venting with air detection enables drum change-over within minutes. Operator intervention is reduced to a minimum.
The ventilation procedure is automatically carried out and checked by the system.

AIR-FREE MATERIAL CONVEYING GUARANTEES NEW PROCESS RELIABILITY
Any material changes made in an incompletely vented dosing system will constantly cause problems in your process. Nexus technology guarantees air-free material conveying. Any air present in the drum is automatically detected and vented out in a controlled manner without stopping the system.
Any air trapped in the material that rises to the surface after the drum change will also be detected and purged. This ensures air-free conveying throughout the entire drum processing period without
any production downtimes.

REAL-TIME MIX REGULATION WITH THE PLUS OF PRECISIONN
TRUEFLOW HP (HIGH PRECISION) with gravimetric mixing control as an option
Unbeatable at the material saving.

Real-time mix regulation with TrueFlow means having the perfect admixture for precise results anytime.
Lowest level of mix variations thanks to redundant volume measurement.
The operator always has full control using programmable monitoring functions and documentation of the real,
created admixture..

Stop the waste of material
Even at 20l(5 gal.) pail containers, the total loss remains below 1%. This is unbeatable. Expensive Materials generates an enormous savings potential.
Customary in the industry, losses occur at least 10% in these pack sizes.

TRUEFLOW NANO – CLOSED CONTROL LOOP FOR PRECISE ADDITIVE ADMIXTURE CLOSED LOOP
The exact flow metering integrated into a closed loop control is the key to success.
Perfect tailored for processing silicone the TrueFlow Nano Sensor measures, regulates and documents the additive admixture precisely in the range of nanoliter. TrueFlow Nano is available as an option for the additive line.
Available with gravimetric additive admixture.
The simple structure of the mixing head, combined with a cooled one-way static mixer, allows for quick color and material change. (optional with up to five additive lines)

TrueFlow HP helps: Systems become fully automatic 
Load material, set to automatic operation and produce in a care-free manner. The system itself takes care of the trapped air.

UPSIDE DOWN – HIGH PRESSURE COLOR ADDITION AT A NEW LEVEL
Plug and play is the motto. Plug it in – and off you go!
This Nexus innovation allows for additives to be added via a ten-liter container. Automatic circulation flushing ensures ideal mixing of additives and ventilates itself. Color consumption optimization made simple.

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Product category: Handling devices

NEXUS ROBOSHOT LSR

BECOME AN LSR CHAMPION WITH NEXUS
Flexible in LSR and Thermoplast. Fully electric LSR injection moulding – combined with the greatest CNC precision. From micro injection moulding to 3000 kN.

With the fully-electric Roboshot LSR, you will have the most precise and flexible machine on the market.
An extensive list of options allows for coordination to your individual requirements. Also well-suited for two-component or three-component injection moulding. The Roboshot LSR is fully-equipped for use in clean room conditions. 
Nexus equips machines with customized solutions for special usage cases, in order to perfectly adapt it to your production conditions.

LSR injection moulding technology worldwide unique
Thanks to the latest CNC technology and the Nexus precision injection unit, the FANUC Roboshot is the first choice for LSR injection moulding. This combination ensures fully-synchronized injection with up to three injection units (2K/3K).

GATE FREE, FLASH LESS and REWORK FREE.

Ultra-precise LSR injection moulding
Silicone processing using electric FANUC Roboshot injection moulding machines – adapted by Nexus, means the highest level of precision and most environmentally-friendly manufacturing in a clean production environment. .

Fully-integrated robots (linki)
More complex applications often require inserts or labels to be added. As part of a molding cell, the Roboshot machines can be easily supplemented withsix-axes-robots. Seamless loading and unloading works very easily thanks to the injection molding machine’s mutual interfaces and our fully-integrated industrial robots.

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Product category: Injection and compression moulds, Standard parts for moulds

NEXUS MOULD MANUFACTURING

GATE FREE, FLASH LESS and REWORK FREE.
Nexus is the specialist in mould manufacturing for elastomer injection moulding.

Nexus Timeshot cold runner regulation
The new “Nexus Timeshot” cold runner regulation for rubber, HCR and LSR allows the processor to perform injection moulding that is gate free, flash less and rework free – even for the smallest shot weights Shape height extension is required for
the cold runner systems.

Nexus FlowSet
Cold runner regulation system with manual setting of the flow rate. Individual setup for each cavity, developed for exact and fast setup of the filling levels.

Needle valve gate system (for multiple cavities from 2-64)
Serial tools in fully-automated production, in conjunction with the Nexus demoulding process, guarantee a high greate of productivity.

Active tool ventilation
Active tool ventilation effectively ventilates the injection moulding tool and increases the process window using the CNC-controlled process that is synchronous to the injection process.

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Product category: Handling devices

NEXUS AUTOMATION

WE INCREASE YOUR PRODUCTIVITY!

Automation For injection molding machines, robot cells and assembly machines
The automation cells are highly variable. So different workpieces, production philosophies, logistics, transport containers or cutting processes. In our systems, the requirements and processes of the customer are the basics, we adapt our cell layout to come to the best possible solution.
Nexus offers a wide range of standardized system components specific custom solutions depennding of customer requirements

Automated injection moulding in live operation!
FULLY INTEGRATED FANUC RoboshotLSR with a six-axe-robot LINKi
Create your high-productive production cell. Seamless loading and unloading works very easily thanks to the injection molding machine’s mutual interfaces and our fully-integrated industrial robots.

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About us

Company details

INNOVATIVE. CONCEPTUALLY. SYSTEMATIC.

THE FULL SERVICE SUPPLIER
NEXUS IS A FULL RANGE SUPPLIER CONCERNING ELASTOMER MOULDING

With Nexus’ turnkey solutions for LSR and thermoplastic you are able to produce and monitor from a single source.

Plastic processors receive their whole manufacturing cell in one stop, the range reaches from injection molding of rubber, HTV or LSR, to full integrated automation with robotic solution, to optical monitoring and control and to printing and packaging of the components.

Using the latest tool technologies, you are able to use Nexus’ full now-how in your production. The production is gate free, flash less and free of rework, everything works fully automatic.

The volumetric Servmix-dosing for liquid silicon processing with gravimetric mixing control guarantees an admixture of up to five additives.

Nexus offers the whole range for elastomer processors. This provides process safety.

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