Fu Chun Shin (Ningbo) Machinery Manufacture Co., Ltd

No.115, Haichuan Rd., Jiangbei Dist.,Ningbo City, Zhejiang Province, China , 315032 Ningbo
China, People's Republic of

Telephone +86 574 56138688
Fax +86 574 56138699
cnb@fcs.com.tw

This company is main exhibitor of

Trade fair hall

  • Hall 12 / B11
 Interactive Plan

Hall map

K 2016 hall map (Hall 12): stand B11

Fairground map

K 2016 fairground map: Hall 12

Our range of products

Product categories

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.002  Injection moulding machines
  • 03.02.002.01  Injection moulding machines, general purpose
  • 03.02.002.01.03  Injection moulding machines above 1000 kN to 4000 kN clamping force
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.002  Injection moulding machines
  • 03.02.002.01  Injection moulding machines, general purpose
  • 03.02.002.01.04  Injection moulding machines above 4000 kN to 10000 kN clamping force
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.002  Injection moulding machines
  • 03.02.002.01  Injection moulding machines, general purpose
  • 03.02.002.01.05  Injection moulding machines above 10000 kN clamping force

Our products

Product category: Injection moulding machines above 1000 kN to 4000 kN clamping force

Multi-Loop / High Speed Injection Molding Machine

AD Series: AD-600 ~ 1250
Multi-Loop / High Speed Injection Molding Machine

AD Series Multi-Loop High Speed Injection Molding Machine: AD-600~1250

Feature:
• Have multi-loops according to mold conditions and molding requirements. In addition, share screw charge to the movements of opening & closing mold and ejectors move at the same time, thus shorten cycle time.
• Under the design of triple loops, the cycle time can achieve within 11 seconds excluding cooling time. According to the testing of produce 2.1kg beach chair by PP material, the cycle time can achieve within 33 seconds if adopting with good mold cooling system. It's top capacity than others.
• Drable usage by applying new series toggle system upon finite element analysis (FEA), high strength and weary-resistance to get long life of tie bars and assure quality of products.
• All new high rigid structure frame, design upon Finite Element Analysis (FEA) of stress and strain affect. Assure the excellent of frame structure, the AD-1000 was capable of this advantage improvement
• Design upon high frame, not necessary to device robot, obtain products from drop outlet, suitable for speedy molding operation.
• Apply to shut-off nozzle for injection.
• FCS-3000 microcomputer controller (sampling time reach 1.25ms).
• Suitable for large housewares products, for example, beach chair, etc.

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Product category: Injection moulding machines above 4000 kN to 10000 kN clamping force

Thin-wall Parts Molding System

AH Series: AH-200 ~ 300
Thin-wall Parts Molding System

AH Series Thin-wall parts Molding System : AH-200~300

No matter how the technology and economy have changed, food container industry is always taking a space in the plastic molding area. Due to the demands of cost down and environment friendly, reducing the container thickness and increasing the cavities seem to be more and more important.
Since then, FCS develops a production system for thin-wall containers - AH Series, which is the best solution for the food container molding industry.

Features:

High injection speed and response:
• The new single injection cylinder design achieves synchronization which is more excellent than dual design, and helpful to improve injection stability and suitable for high speed injection molding.
• Framework design feature is that the hydraulic motor is mounted on the framework and not moves with the reciprocating injection screw. This reduces the inertia and promotes the response (70ms) and stability in injection molding.
• High speed injection molding reduce injection time and increase the shear heat of plastic to help the integrity which hotly fills in the thin-wall food containers.
• With high responding accumulator, the maximum injection speed rate is up to 300 mm/sec that can achieve the duty of molding thin-wall containers.

High repeatability and stability
• AH Series adopt Vickers high response close-loop servo valve for maintaining its repeatability and controlling the holding pressure.

High rigidity and durability structure
• Enhance the rigidity of clamping system, reduce structure deformation and force uniformity to fill the needs of high speed injection machine.
• Guarantee the mold parallelism in the molding process.

Optimization of toggle mechanism dimension
• The optimal toggle mechanism dimension is calculated by Genetic Algorithms method
• Smooth motion of mold open and close, and increase speed by 20%.
• Reduces the toggle loading and bushing abrasion.

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Product category: Injection moulding machines above 1000 kN to 4000 kN clamping force

Sandwich / Interval Injection Molding Machine

FB-C Series: FB-220C ~ 450C
Sandwich / Interval Injection Molding Machine

FB-C Series Sandwich / Interval Injection Molding Machine : FB-220C~450C

Sandwich injection molding is one of the newly developed injection molding methods. To accomplish such a molding method, an additional barrel is added to a traditional plastic injection molding machine to form an independent double barrel with specially designed nozzle.
During the injection process, this double barrel can concurrently inject two types of molten plastic, via the same nozzle, into the mold to achieve double material simultaneous injection. The outer layer of the mixed molten plastic is called the skin material, while the inner layer is called the core material.

Advantages:
• For products with different outer and inner-layer material, traditional two-step insert molding becomes one-step.
• The different color combinations give old products (molds) new life.
• Low viscous materials can be used as core materials to reduce injection pressure.
• Recycled and low-quality materials can be used as core materials to increase product utility.
• High-quality materials with anti-magnetic interference properties and high surface quality can be used as skin materials to increase product utility.
• Appropriate core and skin material combinations can reduce the residual stress and increase product hardness.
• Sandwich injection molding machine are able to produced single color which provides a multifunction and flexible molding method. This increases the processor's capability to produce high-quality and low-cost products.

Under the pressures of a highly competitive market, how to produce high value-added products while keeping the costs down has become a critical issue for plastic processors. After years of hard work and research, FCS has successfully pioneered the making of the sandwich injection molding machine to assist processors in upgrading and switching their machinery.

Other features:
1. There are two sets of proportional control valves which can simultaneously control the pressure and speed of both sets.
2. With an accuracy reaching 0.01mm, linear potentiometers are used in the two injection sets and clamping molds to accurately control the injection process and the opening and closing of mold.
3. With features such as limitations for screw cold starts, broken wire detection, etc., a PID temperature controller is used to control the temperature at ±1°C.
4. The microprocessor control system not only has memory functions, it can also perform 4-stage injection, 3-stage hold pressure, and 3-stage back pressure.

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Product category: Injection moulding machines above 1000 kN to 4000 kN clamping force

Hi-Tech Intelligent Rubber Injection Molding Machine

HR Series: HR-100 ~ 250
Hi-Tech Intelligent Rubber Injection Molding Machine

HR series Hi-tech Intelligent Rubber Injection Molding Machine: HR-100~250

To satisfy customers' need, FCS dedicated to develop Rubber Injection Molding Machine and finally finish the HR series. The HR series not only get the customers' recognition but also increase the efficiency and lower the production cost for customer.

Machine Characteristics:
1. Precise control of screw position via precise linear transducer and screw design for rubber injection molding increase the shot weight consistency.
2. With two stages temperature control for Mold and clamping platens with cooling water and heat insulating plate, the machine provide a stable environment help the molding process more stable.
3. Rubber material is pre-heating in the barrel by precise temperature control which will shorten the molding cycle.
4. Adopting patented material feeding system, material could be feed by piece without pre-cutting. And the material won't be broken due to improper pull strength. This feature will save the processing time a lot without reconnect the material.
5. The machine is featured with product ejecting function, the automation degree will be higher than traditional one. The higher effectiveness can save cost for producers.
6. Reinforced quality control function Shut-down memorized device with 120 sets mould data memory. SPC Quality Monitoring System and RS232 (or RS422) interface enable central factory management and Manufacture Quality Monitoring via Internet.
7. The screw is featured with backflow stop function, the material will not flow back and the molding will be more stable.

FCS's HR series Rubber Injection Molding Machine is suit for producing kinds of parts such as O-ring, keyboard, washer, medical parts, auto parts, insulator, shock absorb boot, oil seal, etc.

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Product category: Injection moulding machines above 1000 kN to 4000 kN clamping force

PET Preform Injection Molding Machine

FT-P Series:FT-180P ~ 420LPL
PET Preform Injection Molding Machine

FT-P Series PET Preform Injection Molding Machine: FT-180P~420LPL

PET preform for mineral water, carbonic acid drink, juice, cooking oil, medicine jar and detergent, cosmetic, packing bottle and many others.

Machine and Accessories:
• Dehumidifying dryer and auto loader system for material.
• Environment dehumidifying dryer system.
• Chiller system.
• Mold and hot runner temperature controller system.
• Automatic system.

Machine Features:
• Special injection construction designed to benefit for plasticizing.
• By means of linear potentiometer(L/P) for injection and clamping unit. Deviation is under 0.01mm.
• By use of PID temperature controller, which has limitations for screw cold starts, broken wire detection, temperature preservation, etc. Temperatures can be controlled by ±1°C.
• Microprocessor controller with 4 stages injection, 3 stages holding pressure and 3 stages back pressure.
• Shut-down memory is able to store up to 100 preset mold data memory.
• Higher stability and lower defect in PET preform dimension.

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Product category: Injection moulding machines above 1000 kN to 4000 kN clamping force

High-Speed / Close-Loop Hybrid Injection Molding Machine

AF Series: AF-150 ~ 300
High-Speed / Close-Loop Hybrid Injection Molding Machine

AF Series High-Speed / Close Loop Hybrid Injection Molding Machine: AF-150~300

To have further raising of technology level, FCS announce another new injection molding machines with close-loop by hybrid type of electricity and oil. By the technology of leader and complete new products guided the field of injection molding machines in Taiwan to approach new generation.

Machine Features:
• Injection unit applied AC servo-motor to feed materials, which is precise and power saving.
• Adaopting MOOG close-loop high respondence servo valve and accumulator.
• The maximum injection speed could be 700mm / sec.
• Due to applying the structure by hybrid type of electricity and oil, it is able to do the process of feeding materials and opening-closing mold at the same time, to save much more cycle time of molding.
• The lubrication of teggle system applied release pressure lubrication system by electrically filling grease which was made in Japan to get strong efficiency of lubrication and to save oil.
• The new control system is built into this series of machines and the speed of system reaction is able to reach 1ms, having good sensitive reactio and stabilizing.
• The precision and stabilization are almost on same lever as all electric injection machiens to be suitable for producing super thin parts and products of micro-complicate precision.

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Product category: Injection moulding machines above 4000 kN to 10000 kN clamping force

Hi-Tech Intelligent Injection Molding Machine

HT Series: HT-470 ~ 750
Hi-Tech Intelligent Injection Molding Machine

HT Series – Hi-Tech Intelligent Injection Molding Machine : HT-470~750

HT series adopts new double pillar guiding type injection structure which is free from oil and equipped with patent hydraulic circuit design to perform the features of injection stability, wide range of injection speed and power saving. HT series are standard universal types that give wide range of applications including domestic hardware, electronic information product casings, automotive parts, lens and frames. This series may equipped with semi-closed loop system for more demanding product, such as optical and handset devices.

Features﹕
• User friendly: Easy nozzle alignment after injection carriage improved. Easy care and maintenance.
• Precision: Semi-closed loop is more reliable in molding process (optional).
• Speedy: High injection speed reducing cycletime.
• Durable: Thicker platens to add strength, free from deforming molds.
• Stable: Semi-closed loop and high efficiency cooling system are more reliable in molding process (optional).
• Clean: Molybdenum disulfide coated bushing free from grease & oil maintenance. Bearing & IHI Auto Lube system.
• Power Saving: Power saving hydraulic circuit is patented to reduce production cost. FCS Energy Saving System and achieve the average power saving of 30%.
• Modularized: Modularized power, hydraulic, mechanical components, east care.

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Product category: Injection moulding machines above 4000 kN to 10000 kN clamping force

Servo Power-Saving Injection Molding Machine

HT-SV Series: HT-470SV ~ 750SV
Servo Power-Saving Injection Molding Machine

HT-SV Series - Servo Power Saving Injection Molding Machine : HT-470SV~750SV

The HT-SV series adopt high efficiency motor and pump control technology. It accomplish high energy saving, high precise, high response, low noise and easy to be controlled. Under ideal situation, the energy saving could be 40% better than various pump and even 70%~80% better than traditional pump.

In addition, the machine adopts highly sensitive pressure feedback equipment. The close loop design helps the machine move more precisely and stably. Besides, the motor only work when necessary and it won’t create extra heat and that will lower the oil temperature. Sometime the hydraulic oil even doesn’t need to use extra power to cool down. And this helps the machine to save more energy.

Machine Features:

• High Energy saving
Under the ideal working state, Power consumption is 40% less than that of variable displacement pump and 70% less than that of fixed displacement pump, save the cost effectively.
• High precision
Precise control of low pressure & low flow, repeating precision is less than 0.5%. Weight error of the products is 0.4%~0.7%, with semi-close loop system nearly.
• Fast response
With steady capability, servo gearshift dynamical control system has equipped with pressure feedback device with high precision and sensitivity, which forms close-loop precision control, cycle time effectively shortened and improving production efficiency.
• Low noise
Different from ordinary fixed pump injection molding machine, servo power-saving injection molding machine is working only when necessary.
And working noise ≦70dB,will be much quieter for your working area.
• Oil temperature rise slowly
The system can restrain arising of oil temperature, so smaller oil cooling system can be used in the machine.
• PQ control
Control pressure and flow simply by inputting simulated voltage of pressure (P) & flow (Q) into the computer.

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Product category: Injection moulding machines above 4000 kN to 10000 kN clamping force

BMC Injection Molding Machine

BMC Series: BMC-350 ~ 600
BMC Injection Molding Machine

BMC Series BMC Injection Molding Machine: BMC-350~600

BMC (Bulk Molding Compounds) is one of the thermosetting plastic material. BMC has many properties including Heat-resistance, Flame-retardant, Erode- resistance, High Mechanical Strength, Dimensions Stability and Electrical Insulated. It is widely used into kinds of industries including Automotive parts, Electronic parts, Household appliances and Communication equipment.

Features
• Single cylinder hydraulic auto-feed mechanism, it can supply the function of feeding steady.
• Newly developed FCS-3000 controller, the reaction is very fast and stable.
• Applied to Accumulator for high-speed injection, it can supply high-speed capacity in a very short time and proceed high-speed molding. (option)
• Mould cavity vacuum equipment is optional, it can make molding more precise and decreasing defective rate of the product.
• Designing filling material stand, it is convenient to fill material.
• The plate equipped with adiabatic spacer, it can let the mold temperature control more precise.

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Product category: Injection moulding machines above 10000 kN clamping force

Two Platen Hydra-Mech Injection Molding Machine

LM Series: LM-1700 ~ 3700
Two Platen Hydra-Mech Injection Molding Machine

LM series Two Platen Hydra-Mech Injection Molding Machine: LM-1700~3700

To satisfy customers' need, FCS dedicated to develop two-platen injection molding machine and proposed the LM series, Two Platen Hydra-Mech Injection Molding Machine. With the advanced design concept, the LM series not only satisfy the customers' need but also increase the efficiency and lower the production cost for customer.

Machine Characteristics:
1.The clamping unit adopts advanced design to make sure the platens parallel while they are moving. The high-pressure clamping control adopts Germany Rexroth's control parts. This makes the clamping force very precise and protects the mold and the machine.
2.The mold clamping stroke and the capacity are bigger than traditional machine. It makes the machine suit to produce more kinds of product especially the barrel with deep depth.
3.The machine is shorter than the traditional machine. This makes the machine needs smaller space and the factory can be use more efficiently.
4.The machine can provide stable clamping force steadily while injecting. The molding will be done with higher yield rate.
5.There is no toggle structure need for the LM series. The clamping unit needs less lubrication and the maintain cost and pollution will be lower.
6.The mold opening speed is fast which less the molding cycle time.
7.Mold is protected while low pressure which longer the mold life.
8.Newly designed injection unit will provide precise injection.
The LM series of FCS will be promoted to the auto parts industry and big container producers due to its specific features. There will be different clamping force from 1600 tons to 3500 tons available.

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Product category: Injection moulding machines above 10000 kN clamping force

Hydra-Mech Clamping Injection Molding Machine

FT Series: FT-1680~3500
Hydra-Mech Clamping Injection Molding Machine

FT Series Hydra-mech Clamping Injection Molding Machine : FT-1680~3500

Features:
• Good hydraulic performance makes the operation smooth and the pipe vibration & noise lower so as to prolong the life of motor and pump.
• Equipped with the air cleaner and multi-spaced oil tank to ensure the clean pipes.
• New generation hydra-mech clamping system had obtained the patent in the R.O.C., Germany and Mainland China. Speed has been increased by 15%.
• Hydra-mech clamping system having the pressure compensation supplied by the high pressure cylinder while injection to ensure stable clamping force.
• Applying the FEA (Finite Element Analysis) to design the construction to reach the demand of high strength and fatigue-free.
• With our patented hydra-mech clamping system, there is no toggle problem, just accurate clamping force and a clamping unit that is easy to use and durable.

To enhance its performance, the FT series can also be equipped with these following optional items:
• Close loop system - To perform high precision and stability.
• Double loops system - To shorten the producing cycle time.
• High speed and high pressure injection system - For ultra thin products.
• FCS-3000 microcomputer controller : It has excellent operating functions such as the ability to capacitate semi-close loop and close loop hydraulic system, plus personality graphic operation interface, curve on-line inspection function and central network connection management.

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Product category: Injection moulding machines above 10000 kN clamping force

Two Component Injection Molding Machine (Rotary Table)

FB-R Series: FB-1000R ~ 1600R
Two Component Injection Molding Machine (Rotary Table)

FB-R Series Two-Component Injection Molding Machine(Rotary Table) : FB-1000R~1600R

FCS is the first company to successfully research and develop double color injection molding in Taiwan. Being the most experienced and having advanced technology capabilities, we are able to satisfy our customers' needs. The double color injection molding machine is equipped with a 180° rotation plate which allows placement of two molds to produce double color products.

Other features:
• Machine comes equipped with two sets of hydraulic core pulling device on the rotation plate. In addition, it also comes with cooling system in the molds.
• During operation, the rotation plate does not come in contact with the platen, thus reducing the possibility of damage caused by friction. Besides, with accurate confirmation of the rotation position, it can protect the mold themselves.
• Two isolated barrel sets inject at the same time, thereby reducing cycle time. The shorter cycle time increases productivity of the machine and hence helps to yield bigger profits.
• With an accuracy reaching 0.01mm, linear potentiometers are used in the two injection sets and clamping molds to accurately control the injection process and the closing and opening of molds.
• By PRO/ENGINEER computer aid designed clamping system, the clamp stroke and distance between bars have been enlarged for verstaile usage.
• High torque and excellent performance of hydraulic motor can drive screw directly, thus shortening plasticizing time and saving energy.
• Using only the finest steel and innovative ion-nitriding process, the hardness of screw and barrel reaches above HV950 to ensure high wear resistance.
• Superior hydraulic design system ensures the decrement of the tube pressure. Assembled with pump and motor, it can lower the machine's noise to 80DB below.
• With features such as limitations for screw cold starts, broken wire detection, etc., a PID temperature controller is used to control the temparature at ±1°C.
• Using water distributor with thermometer, molding quality can be improved through well control of temperature.
• Fully automatic lubrication device ensures excellent lubricating effect and assures machine's accuracy.
• Bad product detecting function recognizes short-shot or other abnormal products.
• Larger product dropping passage allows the machine be adoptable to to use with conveyor for fully automatic production.
• With insert function, this type of machine can produce triple colored products.
• The patented auto-lock clamping mechanism ensures the mold's safety and the rotary table's accuracy.

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Product category: Injection moulding machines above 10000 kN clamping force

Large Horizontal Rotary Table Two-Component Injection Molding Machine

HB-R Series: HB-700R ~ 1900R
Large Horizontal Rotary Table Two-Component Injection Molding Machine

HB-R Series Large Horizontal Rotary Table Two-Component Injection Molding Machine : HB-700R~1900R

FCS is the first company to successfully research and develop double color injection molding in Taiwan. The conventional two component injection molding machines are generally suitable for products and molds under 1,500 clamping tonnage. However, higher clamping force is required when the size and structure of the product becomes bigger and more complex. By using HB-1900R, influence coming from external forces such as gravity and intertia resulting from vertical rotation can be easily avoided. FCS development the “Large Honzontal dual color Injection Molding Machine”, to solve this problem
Highly suitable for the two component products, such as covers for huge home appliances, sunroofs and car lamps.

Features:
• A horizontal rotary platen decreases issues coming from gravity and intertia.
• The horizontal turntable design could withstand a load of up to 3,600 kgs and quickly complete a cycle within 3 sec.
• This model is capable of producing single and dual component products.
• If equipped with FCS’ highly efficient, servo power saving system, the machine can save energy of up to 40%.
• Equipped with a low pressure protection system to increase a mold’s lifespan.
• Its swivel unit provides quick positioning and is equipped with numerous safety features.

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About us

Company details

FCS Group, based in Taiwan, was established 40 years ago and is well known in Asia as a quality manufacturer of machinery, offering several lines of injection molding machines and other specialty and customized equipment.  In addition to the main factory and development center near Tainan, Taiwan, FCS has two additional factories in China.  The company is the only injection molding manufacturer publicly traded on the Taiwan stock exchange.

FCS manufactures injection molding machines ranging from 300 – 37000 kN with a specialty on energy saving hydraulic systems and the ability to provide turnkey total solutions for production requirements.  Additional machinery specialties are multi-component injection molding, machines for packaging and presses for rubber and thermoset applications.

With more than 70 marketing and service centers all over the world, FCS is always ready to offer the best injection molding solutions.

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Company data

Sales volume

> 100 Mill. US $

Export content

> 75%

Number of employees

> 500

Area of business
  • Machinery and equipment for the plastics and rubber industries
  • Services for the plastics and rubber industries
Target groups
  • Plastic product manufacturing
  • Packaging / distribution
  • Vehicle construction / aerospace
  • Electronics / electro technology
  • Medical technology / precision engineering / optics
  • Sports / leisure
  • Other industries