FORTELL s.r.o.

Nadrazni 1111 , 563 01 Lanskroun
Czech Republic

Telephone +420 465466500
Fax +420 465466599
fortell@fortell.cz

Trade fair hall

  • Hall 8b / E43-03
 Interactive Plan

Hall map

K 2016 hall map (Hall 8b): stand E43-03

Fairground map

K 2016 fairground map: Hall 8b

Our range of products

Product categories

  • 02  Semi-finished products,parts and reinforced plastics
  • 02.01  Processing technologies
  • 02.01.010  Parts made by injection moulding

Our products

Product category: Parts made by injection moulding

Injection moulding - production of plastic parts

The injection moulding department has been equipped with the latest injection moulding machines since its foundation in 2003. We are able to offer you complete services in this area, from design of the moulds, over their high-quality manufacturing in own tool shop, up to production (incl. parts with metal inserts) and deliveries of plastic products on schedule. Our plastic parts find broad application in the electronic, automotive or consumer industry. All manufacturing processes are subject to quality management system and environment.
Well-coordinated team of professionals with many years of experience and modern machinery of our moulding department guarantee high quality of our plastic parts.

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Product category: Parts made by injection moulding

Injection moulding machines

We use modern electric and hydraulic injection molding machines from reputable companies Arburg and Wittmann Battenfeld with closing force of 35-300 tons (parts with weight up to 500 grams) equipped with a robotic systems from companies ABB und Wittmann. Injection on the horizontal and vertical injection machines gives us the possibility for overmoulding of cables and metal inserts. We process mainly technical plastics (PP, PE, PS, SAN, ABS, PMMA, POM, PA, PETP, PBTP, PUR, PEI, PC + ABS, TPE) and many other according to specific requirements of our customers.

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Product category: Parts made by injection moulding

Production of injection moulds

We develop, prepare 3D design (including mould-flow simulation) and produce injection moulds for your plastic parts. Our engineers have long-standing experiences with the design of single and multicavity moulds with hot runner systems and cold channels, moulds for setting of metal inserts (overmoulding), moulds with hydraulic and pneumatic systems, stack moulds and moulds for thin-walled parts. In addition to moulds for plastic parts, we also design stamping tools for metal forming (rolling cutting tools, combined block and bending tools). Using these moulds and tools we produce plastic products from different types of thermoplastics and metal products from steel, copper, aluminum, bronze and brass. All manufacturing processes are subject to quality management system and environment.
The maximum possible weight of injection moulds is currently (considering our machinery equipment) about 2800 kg (900 x 600 x 600 mm).
Well-coordinated team of professionals with many years of experience and modernmachinery of our tool shop guarantee high quality of our injection moulds.

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Product category: Parts made by injection moulding

Tool shop

For production of injection moulds and stamping tools we are equipped in own tool shop with CNC machining centers (3-axis high speed machining centers FIDIA HS664, Czech machining centers MCFV 1680 and MCV 750A) and EDM machines (wire cutting machines AgieCharmilles Cut3000 and Agiecut Classic 2S, sinking machines Agietron Innovation 2, start hole drilling machine Agiedrill). Tool shop is also equipped with a laser welding machine for the reparation and modification of functional parts of the moulds and tools and with other modern machinery for the manufacture of injection moulds (milling, grinding, drilling and turning).

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Product category: Parts made by injection moulding

Inspection of moulds and tools, preparation of measurement reports

Injection moulds and stamping tools are measured and controlled during the manufacturing process and after its completion on our modern 2D and 3D measuring device. For inspection of manufactured components of injection moulds, stamping tools and electrodes, but also for the measurement of the first samples of plastic or metal parts, we use (except for standard measuring instruments) 3D measuring center Wenzel LH 87 and 2D measuring microscope Mitutoyo MF1020 with a data processor.
When the injection mould or stamping tool is finished, the functional tests are performed at the appropriate site - in own injection moulding or stamping department. First samples are then measured according to the drawings and sent to the customer. With delivery of samples gets the customer ISIR (initial sample inspection report according to VDA2) as well, including other documentation, according to the agreed method and extent of sampling by the PPAP.

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About us

Company details

Company fortell s.r.o. (Ltd.) is active in the fields of custom-made moulding of plastic parts, stamping of metal parts, and manufacturing of injection moulds for plastics now. Established in 1995 as a technical design house, the company has expanded over the years, setting up its own stamping department, tool shop and moulding department. In 2008, it moved into its current state-of-the-art production facility, where it now employs 170 people.

The biggest advantage we offer is in being able to provide all services under one roof. We can help our customers with product development, continue with in-house mould design, mould-making in the tool shop, and mass-production of plastic and metal components in our moulding and stamping departments. We have a well-coordinated team of highly qualified and experienced professionals who represent the finest Czech engineering traditions. We supply a range of custom-made products to many high profile companies across several sectors (electrical, automotive, consumer goods and medical equipment industries) located all across Europe, Latin America, USA and Japan.

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