Decoup+® proposes an industrial range of:
Ultrasonic cutting solutions
Ultrasonic welding solutions
Units to be integrated
Our Calemard® brand proposes: (for more details see Slitter-rewinders category)
For many years now, Decoup+® has been involved in designing and manufacturing of ultrasonic cutting solutions for various applications. Each day, our team of technical experts works in close collaboration with major machine manufacturers. Thanks to this partnership we have now gained strong market position notably in FIBC industries.
FIBC industries are constantly requiring resistant, hygienic, eco-friendly and new solutions for PP fabrics cutting-sealing purposes. Because it performs clean and strong edges without overthickness nor burning, ultrasonic cutting technology has been used for many years now and is today well introduced in all steps of big bag manufacturing process mainly for cutting, sealing operations.
Our famous and well-known STAR devices have been used worldwide for more than 30 years for PP ultrasonic welding and cutting on flat or circular weaving loom. Our standard Star devices are designed to work at loom speed, to perform clean, resistant but smooth edges allowing an easy handling and immediate use of the fabric without any risk of problems in finishing operations (contamination, needle breakage, unusable fabric due to overthickness, yellowing, burns…). The process on loom is a two steps operation:
The first step consists in a creation of an ultrasonic welded track on the fabric (maximum 27mm width).
The second step is a mechanical cut in the middle of the welded track.
Moreover, we offer high-tech reference equipment to the best market price!
Up to now, continuous ultrasonic cutting/sealing was only available on weaving loom for low or medium speed (adapted to weaving loom speed). But as an expert of ultrasonic technology and thanks to our complete mastering of ultrasonic equipment, we have developed a new solution.
We are now able to offer the ultrasonic solution to reach higher speeds (off line) as one of the main requirements is to gain productivity while keeping the same quality. Thanks to newest development and an adapted range of tools, we now propose a solution to cut fabrics from 70 to 250 gsm at high speed on your off-line machines. Based on our usual combined cutting technology, this process is still a 2 steps operation, but, consisting in both ultrasonic welding and ultrasonic cutting. Our solution grants the same benefits in terms of edge resistance, cleanliness and softness than with the standard Star technology, but allows working up to 50 m/min (depending on fabric gsm).
Manual ultrasonic cutting devices
Decoup+® also proposes a range of handheld ultrasonic devices to perform small straight cutting operations, shape cutting operations or cut-to-length operations
Our P, T handheld devices are light, ergonomic but also proven solutions
Our Mini press is a sturdy but compact and flexible workstation easy to install and to use.
Come to our stand with your product and make on-site your own trials!