POLYSTAR-had been recognized as a top choice manufacturer for plastic recycling machine after K 2013. The fast-growing Taiwanese manufacturer recorded an impressive new record, selling 12 cutter-integrated recycling machines at the K 2013 alone. New projects have already begun for clients from Turkey, Saudi Arabia, Hungary, Portugal, Lithuania, Egypt, Venezuela, Mexico, Kenya, India, Indonesia, and the United States. Through closer cooperation with global customers in recent years. POLYSTAR pay deeply attention to each specific requirement and make steady improvement to satisfy the need from the customers.
In order to make the operation more effective and user friendly, POLYSTAR redesigned the recycling machine and will implement the new “ Simple in design, Flexible in operation” concept at K 2016.
Most importantly, the recycling machine has been made extremely simple to operate.
With many proven success experience and customer’s feedback, POLYSTAR found out some other electronic control system of recycling machines are “ over-computerized”. Once the software of the control system is breakdown, the machinery will be shutdown and greatly affect the production. Thus, POLYSTAR develop the intelligent “ Auto” & “ Manual” dual control system. The operation is turned to be more user friendly and efficient compared to many control system from European company. This is exactly the “Simple” operation which POLYSTAR emphasize on.
Concern about the after sales service, POLYSTAR had established the completed easy maintenance guide, spare parts replacement instruction, machine operation guide, commonly asked trouble shooting tool..etc. The customer can review these guide tool via on-line platform and make the operation more simple and easy. Moreover, “ Spare parts on-line” system is build up on POLYSTAR’s web shop to satisfy the immediate need from customers.Simple in design, Flexible in operation
POLYSTAR’s Repro-Flex one-step plastic recycling machine is designed for the reprocessing of polyethylene (HDPE, LDPE, LLDPE) and polypropylene flexible packaging material, printed and non-printed. The Repro-Flex recycling machine combines cutting, extrusion and pelletizing into one compact and efficient recycling line. The cutter compactor of the recycling machine prepares (pre-conditions) the material into an ideal condition for the extrusion process and feed the material directly into the extruder with a centrifugal force. Compared to conventional recycling machines, this integrated system does not require a separate crusher, and therefore, eliminates the problem of inconsistent feeding (over-feeding or insufficient feeding).The advantages of Repro-Flex1. An Integrated system without the need for pre-crushing:
The integration of the cutter compactor directly with the extruder eliminates the need for pre-crushing plastic film. The feeding is therefore much faster and more stable. High throughput with the light-weighted film flakes can be easily achieved by going through densification and compacting process first.2. High automation with flexible waste feeding methods:
The Repro-Flex recycling system can process scrap material on a conveyor and film-on-roll on nip roll film feeder simultaneously. This automates the entire process and is beneficial for producers in terms of labor cost saving, space saving and lowering energy consumption. The machine generates very low noise as it does not require a separate crusher to process the film waste in advance.3. Lower operation cost (less space, lower energy consumption and lower labor cost):
Polystar's plastic recycling systems can process heavily printed PE/PP film in just one single extrusion stage. This replaces the traditional "two stage" mother-baby extruder pelletizer with less material degradation, as the extrusion process is done in a single stage. At the same time the machine consumes less energy and takes up less space because of its compactness (requires one extruder less and less motor power). In addition, only one person at the feeding section is sufficient for operating the machine.4. High quality, uniformed sized round shape pellets
The die face pelletizing system can efficiently produce high quality PP and PE pellets that are ideal for extrusion and injection. The water ring pelletizer does not create waste as it does with the spaghetti type pelletizer.
Since 1988, POLYSTAR had installed more than 2,000 sets of plastic recycling machines in the global market. POLYSTAR will keep sustainable management and grow up with the honorable customers for bright future .
As for more product information, Please go to http://www.polystarco.com/