Exact S.r.l. Film Granulators

Via Venezia, 18 , 24040 Zingonia (BG)
Italy

Telephone +39 035 883672
Fax +39 035 885600
info@exact.it

Trade fair hall

  • Hall 9 / E54
 Interactive Plan

Hall map

K 2016 hall map (Hall 9): stand E54

Fairground map

K 2016 fairground map: Hall 9

Contact

Noris Mazzoleni

Executive board/managing director
Business, corporate or plant management

Via Venezia, 18
24040 Zingonia (BG), Italy

Phone
+39 035 88-3672

Fax
+39 035 88-5600

Email
noris@exact.it

Our range of products

Product categories

  • 01  Raw materials, auxiliaries
  • 01.06  Synthetic fibres, bristels, tapes
  • 01.06.008  Polypropylene fibres

Polypropylene fibres

  • 01  Raw materials, auxiliaries
  • 01.14  Others
  • 01.14.018  Purging compound

Purging compound

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.01  Machines and equipment for preprocessing and recycling
  • 03.01.003  Size reduction equipment (crushers, shredders, grinders)

Size reduction equipment (crushers, shredders, grinders)

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.01  Machines and equipment for preprocessing and recycling
  • 03.01.006  Pelletizers

Pelletizers

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.001  Extruders and extrusion lines
  • 03.02.001.01  Extruders
  • 03.02.001.01.01  Single screw extruders

Single screw extruders

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.03  Post processing machines and downstream equipment
  • 03.03.004  Cutting machines
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.07  Integrated automation
  • 03.07.002  Material handling
  • 03.07.002.04  Conveyors (except factory trucks and carts)
  • 03.07.002.04.02  Screw conveyors
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.07  Integrated automation
  • 03.07.002  Material handling
  • 03.07.002.05  Dosing and metering equipment
  • 03.07.002.05.01  Volumetric dosing and metering equipment

Volumetric dosing and metering equipment

Our products

Product category: Polypropylene fibres

"STRONG FIBER"

Polypropylene Fibres "STRONG FIBER" for Concrete, Mortar and Gunites Reinforcing. SYNTHETIC WATER-REPPELLENT EXTRA TOUGH FIBRES. For use as a reinforcement in the production of Concrete - Mortar -Gunites Reduces stress cracks created in tension and pressure in both poured and prefabricated products. Improves mechanical wear and tear. Improves durability in flexion, shock, and abrasion. Widely used as a reinforcement additive during the production of plaster, concrete, and mortar gunites improving their mechanical and wear characteristics. Produced in various lengths and available from 3mm for premixed mortar up to 100 mm. Samples are available upon request.

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Product category: Purging compound

"EXADUR" nylon grit

EXADUR Grit for de-flashing items made with thermoset plastic material, rubber, and aluminum.

SHAPE Available in CUBIC and CYLINDRICAL.

DIMENSION from 0.45 up to 2 mm.

COLOUR Available in NATURAL, RED, BLACK and GREEN.

It is a long lasting durable product and comes in a uniform size.

For many years it has replaced the dusty and irregular grit produced with fruit stones.

UNIFORMITY Extensive and thorough testing guarantee the highest degree of uniformity in size with very close tolerances.

EXADUR Made using selected mixtures of polyamide technopolymers.

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Product category: Size reduction equipment (crushers, shredders, grinders)

EVOLUTION 10

With the years of experience behind us, the EVOLUTION model was introduced in 1994.

This model in capacity, sits between the R6/Gold and the Cyclop. Suited for:

In line velocity of up to 150 m/min.

Off line rates of up to 150 kg/hr with higher rates for PVC, PET, and PVOH’s.

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Product category: Size reduction equipment (crushers, shredders, grinders)

CYKLOP 20 + PVM300

The Cyklop model was first constructed in 1979 and suited for higher speeds and film quantities.

The Cyklop’s are suited for: 

In line speed up to 200 m/min. 

Off line up to 200 kg/hr.

and higher for materials such as PVC, PET, and PVOH. In line stretch of film and PET Cyrstallization are possible. Hygroscopic materials are also easily handled without the possibility of moisture addition.

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Product category: Size reduction equipment (crushers, shredders, grinders)

R6/GOLD

The R6/GOLD suitable for the recovery of all types of thermosplastic film up to a line velocity of 100 m/min. Off line, this unit can recuperate up to 80 kg/hr.

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Product category: Size reduction equipment (crushers, shredders, grinders)

R6/JUMBO

Suitable for In-Line edge trim or Off-Line roll recovery of PP and HDPE film, yarn, rafia.

Working speed up to 80 m/minute. Off line this unit can recuperate up to 70 Kg/hr.

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Product category: Size reduction equipment (crushers, shredders, grinders)

CYKLOP 30

The new Cyklop 30, older sister of Cyklop 20 , was born to satisfy the many requests we have received from the market.

High speeds are now possible thanks to the increased size of the withdrawal sleeves. Even just at the same rpm tree, you will reach a speed of 300 m / min and beyond.

Working speed up to 200 : 300 m/minute In-Line

Throughput Up To 300 : 500 kg/h Off-Line

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Product category: Single screw extruders

EXTRUDER E-15

The Exact Extruder model E-15 is the next generation in our product development expanding our Cold Compaction Granulators to include Extrusion Granulators.

The new E-15 is suitable for both In-Line edge trim and Off-Line roll granulation applications for materials including mixtures of LDPE , LLDPE, mLLDPE , HDPE , EVA and barrier film containing coPA and EVOH.

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Product category: Cutting machines

EXACT CUTTER Wheel model R Ø 432/35/h

CUTTERS WHEEL EXACT

for FIBRE , multifilament PP PE and PA, multifilament, monofilament.

EXACT CUTTER Wheel model for Fibres , twine material, Mono-filament, Tow and Raffia.

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Product category: Screw conveyors

FORCED FEEDING AND DOSAGE OF EXACT PELLETS

The Under-Hopper Pressure Feeders "A.F." are utilized in the return feed of the chips produced from the EXACT Granulators.

The chip is re-fed into the extruder at a point between the extruder screw and the virgin chip feed hopper.

The mixing with the virgin chips is carried out by the extension of the screw inside the union/stub.

The large size of the A.F. feeding mouth prevents bridging even with low bulk density materials.

A stainless steel safety grid, appropriately perforated and mounted inside the small hopper on an incline, is used as a sieve and can be controlled through the clear window

The under-hopper pressure feeders are available in two versions:

• Fixed speed

• Variable Speed

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About us

Company details

The EXACT granulators have been made to recover thermoplastic film edges / edge trimmings in line, in a closed cycle with extrusion plants or discontinuously from bobbins of film scrap of any width and diameter, in the compacted granules and easy recycling.

RECOVERY IN LINE: closed loop, immediately brings to extrude the compacted resin, perfectly clean and dry, using pneumatic conveying eliminating any possibility of contamination.

RECOVERY OFF LINE: with the use of CREELS unwinding EXACT blade holder with the cantilever arm, the granulators recover coils of scrap films of any thickness, width and diameter, reaching 300 kg / h with well higher peaks for PVC.

The Exact reduce granules all the edge trims mono and multilayer thermoplastic films, of any width and thickness, including PA - PET - PS - PC - HDPE - LDPE - LLDPE - PVC - PP - PTFE - PU - PVOH - EHPP - EVAL in all their variants and formulations, PP and HDPE RAFFIA, biodegradable film, EVA, to air bubbles, foam, nonwoven fabric, strapping packing, polyurethanes, irrigation pipes etc. obtaining an uncontaminated product, not stressed out and ready to be re-extruded.

Possibility of upper board and crystallization of online PET.

The major benefits are:

- No further casting

- High density, no dust, no Fluff

- Low electricity consumption

- Reuse of immediate trimming edges without storage regrind and without risk of contamination

- silent operation

- Very Reliable, little space required

- Rapid recovery of the cost

The saving is greater when working fil additives of pigments, etc. metallocenes.

Which significantly affect the cost of the product.

CUSTOM MODELS FOR SYSTEMS REVOLVING, COMPACT CAR, WITH INTRODUCTION MIRROR AND OTHER AGAIN ARE MADE TO MEET THE EVER MORE SOPHISTICATED AND COUNTLESS MARKET SITUATION.

With over 5,000 installations around the world, they rigranulatrici EXACT, have shown to be the current system, immediate, regular and convenient to convert the film waste into reusable regranulate closed loop in real time

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Company data

Export content

max. 75%

Number of employees

11 - 30

Foundation

1974

Area of business

Machinery and equipment for the plastics and rubber industries

Target groups

Machinery construction