Pelican Rotoflex PVT. LTD

Plot No.2319 & 2321, Road No. 08, Gate No. 2, GIDC, Metoda , 360021 Rajkot Gujarat
India

Telephone +91 2827 287422
Fax +91 2827 287499
sales@pelican.in

Trade fair hall

  • Hall 4 / B34
 Interactive Plan

Hall map

K 2016 hall map (Hall 4): stand B34

Fairground map

K 2016 fairground map: Hall 4

Our range of products

Product categories

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.04  Machinery and plant for finishing, decorating, printing and marking
  • 03.04.001  Printing equipment for plastic and rubber products

Printing equipment for plastic and rubber products

Our products

Product category: Printing equipment for plastic and rubber products

Solomark 4350

Frame Structure

Distinctively designed and precisely machined, strong and sturdy, steel frame structure completely machined on CNC-VMC, maintainsaccuracy over long dependable life and ensures less vibration even with optimum line speed. The structure enhances illumination of the working area.

The precise mechanical construction of each component, which undergoes extensive tests, ensures optimum performance and longer equipment life.

Control system

All the printing units, unwinder, rewinder, in-feed and out-feed are individually driven by servo motors-drives and controlled and supervised by the high performance PLC/PPC having its own intelligent software.

‘Fiber optic bus system’ used for maintaining tight synchronization between all the drives by providing fast, reliable and jitter-free communication.

Operator interface

Master operator control panel mainly consists of full colored touch screen operator interface located at rewind side and remote operator control panel located at unwind side, facilitates easy operation.

Unwind group

Turret type unwinder with flying splice facilitates automatic reel change-over without stopping the machine. The whole function is controlled and supervised by the high performance PLC. The system mainly composed of push button initiated motorized rotating disc, pneumatically loaded automatic splicing arm, PU covered pasting roller and cutting blade assembly etc. Pneumatically expanded shafts and safety chucks to hold the reels. Unwind web tension control by using latest generation AC servo motor and AC drive. The system maintains the set tension precisely through out the reel run. The system mainly composed of AC servo motors and drives, pneumatically loaded low friction dancing roller assembly and load cell for tension feed-back. Electro-electric edge guiding system with Ultrasonic edge sensor.

Operating method ISO integrated with 'SAP' ERP operating system Spread in 19,000 (sqm) with build up area of 10,000+ (sqm)

In-feed system (Draw unit)

The system maintains set tension between in-feed and first printing unit precisely and isolates the printing unit from tension disturbance of the unwinding zone. The system mainly composed of matt chromium plated steel roller, AC servo motor and drive, load cell and rubber covered nip roller with pneumatically adjustable pressure.

Print unit control panel

Each print unit control panel consists pneumatic controls for drying hood, doctor blade and impression rubber roller & electrical controls for manual length and side-lay registration setting, blower control, temperature display for drying chamber and emergency stop.

Trolley system For quick change of engraved cylinder & the whole inking group facilitates fast and easy job changes. Trolley consists of hollow type cylinder mounting shaft assembly with quick locking check nut, double ink basin and speed variable air motorized Ink pump.

Idle rollers Specially designed, dynamically balanced low friction-low inertia idle rollers made of Aluminum alloy, mounted on low friction bearings, enhance rotational smoothness

Chill rollers Low friction design chill rollers, made of Aluminum alloy with stain steel inner sleeves for effective web cooling.

Sleeve type Impression assembly

The sleeve system, consists of an air mandrel with a rubber covered fiberglass sleeve, provides functional flexibility.Sleeve type rubber covered impression roller raising lowering on precision linear bearings ensure smooth and precise displacement. Pneumatic working impression controls with independent pressure adjustment for both the sides. Sleeve made of fiberglass or fiberglass and carbon. Hardness: between 70 and 85 shore A

Transmission

The printing cylinder shaft is directly connected to the drive motor without gears, which eliminates mechanical backlash, ensures consistent operation over time and offers true direct drive solution.

Viscosity Controllers (optional)

An individual system for each printing unit measures and controls the viscosity of the ink. The system is having features like Automatic calibration of the viscosity, Automatic rinsing, Programmable process parameters, Synoptic display of the alarms, Function chronometer at the unit, self cleaning operation etc.

Doctor blade group

Designed to ensure a straight profile of the blade resulting in lesser blade pressure, better printing quality and longer cylinder life. The blade locking by eccentric rod without tools. The group allows horizontal, vertical and angular adjustment for the doctor blade position on engraved cylinder. Pneumatic doctoring pressure with adjustment possibility from the unit control panel.

Automatic register control system

Automatic length and side-lay register control system with full colored touch screen operator interface facilitates automatic mark centering and recognition. Automatic selection of different control parameters during machine speed changes and control parameters individually configurable to different materials for easy operator selection.

Drying system

Ink drying is obtained by blowing hot air on the web through air nozzles. The optimized airflow minimizes heat consumption and avoids solvent retention in the printed substrate. The system mainly composed of single hood drying chambers, ventilation modules, connection ducts, central exhaust system and thermic fluid heating system.

Single Hood Drying Chamber Opening-closing by means of pneumatic piston, horizontally sliding on the rails, to allow easy access for web threading and cleaning.

Ventilation Module suitable to send and re-circulate the process air. The module composed of AC frequency drive controlled centrifugal fan, thermal oil heat exchanger and necessary controls and feedback device for temperature.

Central Exhaust System Composed of AC frequency drive controlled heavy-duty centrifugal fan to collect solvent contaminated air from all the printing units through central duct. The ducts fitted with manual adjustable dampers.

Out-feed system

The system maintains set tension between last printing unit and out-feed precisely and isolates the printing units from tension disturbance of the rewinding zone. The system mainly composed of matt chromium plated steel roller AC servo drive, AC servo motor, load cells and rubber covered nip roller with pneumatically adjustable pressure.

Web Video Inspection System

Motorized web video inspection system consists of high quality CCD color camera, Industrial PC & Monitor (facilitates sequential inspection of the lateral and entire print repeat of the web).

Rewind Group

Turret type rewinder with flying splice facilitates automatic reel change-over without stopping the machine. The whole function is controlled and supervised by the high performance PLC/PPC. The system mainly composed of push button initiated motorized rotating disc, pneumatically loaded automatic splicing arm, PU covered pasting roller, and cutting blade assembly etc. Pneumatically expanded shafts and safety chucks are provided to hold the reels.

Rewind Web Tension Control By using latest generation AC servo motor and AC drive. The system maintains the set tension precisely through out the reel run. The system mainly composed of AC servo motor and AC drive, pneumatically loaded low friction dancing roller assembly and load cells for tension feed-back.

Lay–on Roller Assembly Pneumatically operated lay on roller assembly complete with pressure gauge and regulator for control of the pressure on the rewind reel.

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Product category: Printing equipment for plastic and rubber products

Soloprint - CI

The machine

By perfectly integrating the new generation of electronics and ergonomically designed mechanical components, the machine is made to deliver optimum performance and productivity.

Pelican’s range of converting equipments is designed and developed to achieve high standards in flexible packaging. Its state-of-the-art technology offers excellence in converting solutions.

Frame Structure

Distinctively designed strong and sturdy, heavy-duty steel frame structure, completely machined on CNC-VMC, maintains accuracy over long dependable life and ensures less vibration even with optimum line speed.

The mechanical construction of each component, which undergoes extensive tests, ensures optimum performance and longer equipment life.

Impression Cylinder Assembly

High-precision grounded, chrome/nickel plated central impression Cylinder: Precisely ground with closer TIR tolerance, assembled on high precision bearings, double wall structured for water circulation.

Control system

Master operator control panel and remote operator control panel consists touch screen operating interface facilitates ease in operation.

Safety of operator, machine and electronic modules are achieved with the help of necessary hardware protection and intelligent software routines.

Web Tension Control

Multi drive servo driven automatic web tension control systems : Load cell based closed loop servo motor control & drive on (I) Unwind (II) Main motor (III) Out-feed (IV) Rewind.

Unwind : Auto web tension control system by using latest generation AC servo motor and drive.              Main Drive : AC servo motor and drive. Out-feed : The system maintains set tension between last printing unit and out-feed precisely and isolates the printing units from tension disturbance of the rewinding zone. The system mainly composed of matt chromium plated steel roller AC servo motor and drive.                        Rewind : Auto web tension control system by using latest generation AC servo motor and drive.

Unwind & Rewind Group

Web guiding system for unwind station. Air Shaft and Safety chucks on unwind and rewind station.

Idle Rollers

Specially designed, dynamically balanced low friction-low inertia idle rollers made of Aluminum alloy, mounted on low friction bearings, enhance rotational smoothness.

Plate Cylinder Group

Hydraulic throw-off system for plate cylinder with separate hydraulic motor ensures continuous rotation of anilox roller which will not allow ink dry-up during machine stop operation.

Ceramic Anilox Rollers

Robotic plasma coated and laser engraved with improved cell structure ceramic anilox rollers with quick change over mounting arrangement.

Chamber Doctor Blade

Specially designed chamber doctor blade group, ensure straight profile of the blade resulting in lesser chamber pressure, better print quality & longer anilox roll life.

Drying & Exhaust System

Drying Chamber: Mainly consists of AC frequency drive controlled heavy-duty blower with connection duct and dampers to balance fresh and recycling air.

The optimized air flow, minimizes heat consumption and avoid solvent retention in the printed substrates. Central Exhaust System: AC frequency drive controlled solvent extraction system to exhaust contaminated air from all the print stations through central duct.

Motorized Web Video Inspection System

Motorized web video inspection system consists of high quality CCD color camera, Industrial PC & Monitor (facilitates sequential inspection of the lateral and entire print repeat of the web).

Motorized Ink Pump

Speed variable, air motorized Ink pump on each station with ink flow/pressure adjusting valve

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Product category: Printing equipment for plastic and rubber products

Soloprint - Stack

The machine :

By perfectly integrating the new generation of electronics and ergonomically designed mechanical components, the machine is made to deliver optimum performance and productivity.

Pelican’s range of converting equipments is designed and developed to achieve high standards in flexible packaging. Its state-of-the-art technology offers excellence in converting solutions.

Frame Structure

Distinctively designed strong and sturdy, heavy-duty steel frame structure, completely machined on CNC-VMC, maintains accuracy over long dependable life and ensures less vibration even with optimum line speed.

The mechanical construction of each component, which undergoes extensive tests, ensures optimum performance and longer equipment life.

Unwind & Rewind Group

Web guiding system for unwind station. Air Shaft and Safety chucks on unwind and rewind station.

Operator Interface

Master operator control panel and remote operator control panel consists touch screen operating interface facilitates ease in operation.

Safety of operator, machine and electronic modules are achieved with the help of necessary hardware protection and intelligent software routines.

Web Tension Control

Direct web tension control by using three drive control system consists of Load cell based closed loop vector controlled individual AC frequency drives for (I) Unwind station (II) Main drive (III) Rewind station. Unwind : Auto web tension control system by using vector controlled AC drive & motor

Main Drive : Vector controlled AC drive & motor

Rewind : Auto web tension control system by using vector controlled AC drive & motor

Plate Cylinder Group

Hydraulic throw-off system for plate cylinder with separate hydraulic motor ensures continuous rotation of anilox roller which will not allow ink dry-up during machine stop operation. (Optional)

Idle Rollers

Specially designed, dynamically balanced low friction-low inertia idle rollers made of Aluminum alloy, mounted on low friction bearings, enhance rotational smoothness.

Motorized Ink Pump

Speed variable, air motorized Ink pump on each station with ink flow/pressure adjusting valve

In-feed & Out-feed System (Draw unit)

The system mainly composed of matt chromium plated steel roller, and rubber covered nip roller with pneumatically adjustable pressure.

Drying & Exhaust System

Drying Chamber: Mainly consists of AC frequency drive controlled heavy-duty blower with connection duct and dampers to balance fresh and recycling air.

The optimized air flow, minimizes heat consumption and avoid solvent retention in the printed substrates.

Central Exhaust System: AC frequency drive controlled solvent extraction system to exhaust contaminated air from all the print stations through central duct.

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About us

Company details

Pelican Rotoflex Pvt. Ltd. a technology driven ISO 9001:2000 company was established in 1996. and is a global player in converting machinery business with strong family of 200 plus employees.

The company manufactures complete range of printing and converting machinery for flexible packaging industry at their world class facility near Rajkot (Gujarat-India). The total area of 20,000 sq mtrs. with built up area of 10,000 plus sq mtrs. to manufacture to suit the demand of the day.

Over the years, this technology culture has built and nurtured a core team of technocrats, managers, industry experts and R&D in the company. And this cream team today creates what is arguably the industry's most advanced range of converting machineries, under the roof of the state-of-the art most modern work-shop.

Today the company has more than 200 installations worldwide in more than 15 countries like U.K., New Zealand, South Africa, Nigeria, Kenya, Tanzania, Zambia, Namibia, Ghana, Malawi, Colombia, Iran, Saudi Arabia, Kuwait, and Oman etc.

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