POLAR-FORM can provide you with advice and detailed specialist know-how - so that you can always be sure of working with molds and dies that ensure consistent and reliable production. This starts right from the outset in the initial design phase; we can, at any time, visualize both dies and workpieces; all modifications can be implemented, viewed, evaluated, and assessed end-to-end in 3-dimensional, virtual terms. The design and prototype phase is supported by mold flow analyses conducted in-house.
Complex 2-component dies are mostly used in rotary procedures (i.e. a rotary table or indexing plate). Of prime importance are not only the visual quality but also the economy of plastic material (thin wall technology) as well as dimensional accuracy and exact fit of the dies.
POLAR-FORM also offers you inmold labeling (IML) in conjunction with 1-component and 2-component dies; we organize this in close cooperation with labeling and handling companies.
In the 1-component dies sector we use a wide variety of technologies - including conical slide, screw fitting, and multi-stage ejector systems.
Unscrewing molds: POLAR-FORM develops special molds for products with male and female threads - also where a demolding mechanism is required.
Turning drives from POLAR-FORM stand out by virtue of their short unscrewing and changeover times. Other impressive features are their stable design and their excellent cooling characteristics.
POLAR-FORM develops rotary table systems individually designed according to your own special requirements. These rotary tables - in different sizes - can be installed in injection molding machines operating in the mold clamping range of 40 to 500 tonnes.
Numerous companies from a wide variety of sectors place their trust in our know-how. No matter whether you need golf shoe spikes, the shells and light guides for mobile phones, or gear selector levers for the car industry - we develop the right dies for each and every workpiece. POLAR-FORM designs and develops single-component and multi-component dies, unscrewing molds, rotary tables, and turning drives. We are also specialists in inmold labeling.
With our mold flow simulation program (our own in-house development), your articles are investigated for their technical flow characteristics and behavior before die design and construction even begin; the design is then optimized accordingly. POLAR-FORM draws on many years of experience in the manufacture of injection molds and turning drives capable of satisfying the very highest quality requirements; we are committed to absolute precision and we deliver right on time. We can carry out sampling trials on our injection molding machines with small-lot production runs - all up to the usual POLAR-FORM quality level. We also specialize in contract production and can - with our state-of-the-art machine pool - solve problems caused by capacity bottle-necks or by workpieces that ask too much of your own machines. We ensure of course that all our supplies and services are provided with meticulous care and in the highest possible quality.
Even after supplying your dies we are always there when you need us. POLAR-FORM is always ready to help in the assembly and installation phase and, in the event of a problem, will be ready at your side with the right advice and active assistance. This will ensure that you avoid unnecessary, cost-intensive down times affecting production and that you benefit from our special know-how. Our support also extends to automation processes. We have a number of partners in the sectors dealing with injection molding machine construction, pulsed temperature control, and conformal cooling systems; together with them we are sure to find the most suitable concept and the ideal solution.