03 Machinery and equipment for the plastics and rubber industries
03.08 Ancillary equipment
03.08.010 Electrostatic systems
Product category: Equipment for In-Mould Decoration (IMD)
Compact machine for fully automatic deflashing of IMD and Hot Stamped Parts
For the surface cleaning of flat or slightly rounded shapes up to 200 mm in width, KIST Maschinenbau provides an easily adapted standard machine: the CLEANMASTER.
It is adjusted individually to the shape of each component using only the product carrier and system controls (cleaning parameters such as the brush rotation speed, height adjustment of brush, etc.). The CLEANMASTER was developed specially for removing flakes, production particles, dust etc. in a manner that protects the product surface. Using a special cleaning head system ROTORCLEAN which combines electrostatic discharging with cleaning using the brush and air pressure.
This thorough, gentle cleaning makes the CLEANMASTER very good for cleaning decorative elements, such as plastic parts produced using IMD or hot stamping. In contrast with the CLEANMASTER 200, the CLEANMASTER 400 has two carriages which work independently of one another, so that several components can be cleaned at once.
Compact design with integrated controls and suction, this it is also possible to integrate it into existing facilities Two cleaning heads of ROTORCLEAN type by Dr. Escherich with combined electrostatic discharging and brush/compressed air cleaning Loading using individual product carriers (one or several products at once) Cycle time < 10 s CLEANMASTER 400: Two independent carriages, each 200 mm wide. Other models on request Option: CLEANMASTER with UV system, in the UV unit films can be hardened before or after cleaning Option: CLEANMASTER with CO2 unit, CO2 iceblasting system is integrated into the CLEANMASTER
Quality problems – customer complaints; excessive scrap rates; increased reworking outlay – often only become apparent in the course of an ongoing production series; mostly during or following the start-up phase. In many cases the cause is contamination during the manufacturing process. The sources of such contamination are diverse: insufficiently cleaned primary materials or dirt particles originating during the process such as swarf, ridges or flaked off particles. In such cases use of pre-, interim or post-cleaning can quickly pay off. In order to enable existing process layouts to be retained KIST offers integrated systems for surface cleaning.
KIST Maschinenbau implements a modular cleaning solution in your already existing process layout. You can receive everything tailored out of one hand, beginning with projection, over construction until putting the system into operation.
Product category: Dust and fume extraction systems / Dedusting systems
Work station with rotating nozzles system TAIFUN-CLEAN and electrostatic discharge. A suction and supply unit ESUC is connected to the UNIMASTER VARIO. The part handling is done manually.
Universal cleaning solutions for handwork places for removing dust and production particles Handling of parts also by robots Contactless cleaning with pulsating compressed turbulent air (TAIFUN-CLEAN ) Integrated ionizers for discharge of electrostatic charges Compact cleaning system Minimized compressed air consumption due to sensor Standing or seating work position with light in workstation External suction and control unit ESUC is connected to the UNIMASTER VARIO Various UNIMASTER VARIO can be joined together
KIST Maschinenbau GmbH develops and produces innovative surface cleaning machines
In addition to standardized units and components for commonly occurring problems, KIST Maschinenbau GmbH is a system supplier and develops tailor-made cleaning solutions for industrial production processes in cooperation with our customers. Technical pioneering work is typical of us.
In dialogue with our clients, our engineers develop and determine products suiting the customers’ individual requirements. Our experienced engineers, our own laboratory for surface research and, not least, the intensive cooperation with our long-term clients guarantee solutions which are adapted to individual problems and are also cost effective. They reduce your scrap rates and minimize customer complaints. Talk to us – we will be glad to help!