Varga-Flexo Kft.

Berky Lili u. 26. , 1171 Budapest
Hungary

Telephone +36 30 2804185
k2016@vargaflexo.eu

Trade fair hall

  • Hall 4 / B28
 Interactive Plan

Hall map

K 2016 hall map (Hall 4): stand B28

Fairground map

K 2016 fairground map: Hall 4

Contact

Edina Bojkovszky

Employee
Marketing, sales, advertising, PR

Berky Lili u. 26.
1171 Budapest, Hungary

Phone
36302804185

Email
k2016@vargaflexo.eu

Visit us

Hall 4 / B28

19.10.2016

Topic

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LT32 Laminator-Slitter-Rewinder presentation

20.10.2016

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LT32 Laminator-Slitter-Rewinder presentation

21.10.2016

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LT32 Laminator-Slitter-Rewinder presentation

22.10.2016

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LT32 Laminator-Slitter-Rewinder presentation

23.10.2016

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LT32 Laminator-Slitter-Rewinder presentation

24.10.2016

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LT32 Laminator-Slitter-Rewinder presentation

25.10.2016

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LT32 Laminator-Slitter-Rewinder presentation

26.10.2016

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LT32 Laminator-Slitter-Rewinder presentation

Our range of products

Product categories

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.03  Post processing machines and downstream equipment
  • 03.03.006  Slitter rewinders
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.04  Machinery and plant for finishing, decorating, printing and marking
  • 03.04.001  Printing equipment for plastic and rubber products
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.04  Machinery and plant for finishing, decorating, printing and marking
  • 03.04.004  Laminating plant

Our products

Product category: Slitter rewinders

LT32 Laminator-Slitter-Rewinder

Two complete machines with one investment!

As a unique solution in Europe we equipped all of our laminating machines with a blade slitter unit with a side exhauster and this way offering two complete machines with one investment. Following a retooling and the rewinding of the material the laminating machine is converted into a slitter offering us better usage of capacity and quicker ROI.

Slitting speed: 400 m/min
Laminating speed: 200 m/min

Laminating width: 500/600/800/1000/1200/1500 mm

Laminator:

The side-change sleeve system based laminating work consists of 5 cylinders out of which two are heated in order to control the temperature of the adhesive. The laminating cylinder is an in-built air-cylinder onto which rubber sleeves can be pulled on from the side of the machine with the help of special valves. The rubber sleeves' width is less than the air-cylinder's width and equal to the laminating width. The speed of the laminating cylinder is controlled, raised and moved by detached sevo-motors. The pressing cylinder is moved by pneumatics with central pressure control.

The thickness of the adhesive is controlled by a stageless gear, enabling the application of an adhesive thickness as less as 1 g/m2, though the optimal thickness is around 1.8-2 g/m2. This setting can be changed even during production. A coloured screen terminal is used to control the adhesive thickness, the programming of the meter counter, the cylinder heating, the saving of parameter settings and other functions. Corona treatment unit and adhesive vapour exhaust unit are optional.

Slitter-Rewinder:

By a single switch and re-thread of the material the laminator function can be turned into a blade slitter-rewinder. This means that the two processes are performed by one machine which results in quicker ROI. The inbuilt groove roller's scale is 3mm. In basic configuration the machine is equipped with edge exhaust, which we use when slitting sides of laminated materials. Also, a laser marker is part of the slitting unit. A laser beam marks the point of cutting on the material and the position of the reel holder pipes on both expanding shafts so that setting and positioning of the pipes when slitting the reel is easy. The slitting unit can optionally be equipped with rotary knives for paper slitting as well.

Adhesive dosing:

Our adhesive doser unit is designed to store, heat, mix and dose two adhesive components.

It stores the components seperately and moisture-free, pre-heats them, mixes them and doses the mixed substance into the Laminator – Slitter-rewinder machine according to a pre-set proportion with automatic feedback and control so that the level of adhesive between the laminating rolls in the Laminator-Slitter-rewinder is stable.

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Product category: Laminating plant

LT32 Laminator-Slitter-Rewinder

Two complete machines with one investment!

As a unique solution in Europe we equipped all of our laminating machines with a blade slitter unit with a side exhauster and this way offering two complete machines with one investment. Following a retooling and the rewinding of the material the laminating machine is converted into a slitter offering us better usage of capacity and quicker ROI.

Slitting speed: 400 m/min
Laminating speed: 200 m/min
Laminating width: 500/600/800/1000/1200/1500 mm

Laminator:

The side-change sleeve system based laminating work consists of 5 cylinders out of which two are heated in order to control the temperature of the adhesive. The laminating cylinder is an in-built air-cylinder onto which rubber sleeves can be pulled on from the side of the machine with the help of special valves. The rubber sleeves' width is less than the air-cylinder's width and equal to the laminating width. The speed of the laminating cylinder is controlled, raised and moved by detached sevo-motors. The pressing cylinder is moved by pneumatics with central pressure control.

The thickness of the adhesive is controlled by a stageless gear, enabling the application of an adhesive thickness as less as 1 g/m2, though the optimal thickness is around 1.8-2 g/m2. This setting can be changed even during production. A coloured screen terminal is used to control the adhesive thickness, the programming of the meter counter, the cylinder heating, the saving of parameter settings and other functions. Corona treatment unit and adhesive vapour exhaust unit are optional.

Slitter-Rewinder:

By a single switch and re-thread of the material the laminator function can be turned into a blade slitter-rewinder. This means that the two processes are performed by one machine which results in quicker ROI. The inbuilt groove roller's scale is 3mm. In basic configuration the machine is equipped with edge exhaust, which we use when slitting sides of laminated materials. Also, a laser marker is part of the slitting unit. A laser beam marks the point of cutting on the material and the position of the reel holder pipes on both expanding shafts so that setting and positioning of the pipes when slitting the reel is easy. The slitting unit can optionally be equipped with rotary knives for paper slitting as well.

Adhesive dosing:

Our adhesive dosing unit is designed to store, heat, mix and dose two adhesive components.

It stores the components seperately and moisture-free, pre-heats them, mixes them and doses the mixed substance into the Laminator – Slitter-rewinder machine according to a pre-set proportion with automatic feedback and control so that the level of adhesive between the laminating rolls in the Laminator-Slitter-rewinder is stable.

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Product category: Printing equipment for plastic and rubber products

OKTOFLEX Premium

New Design
100% Print Inspection
Automatic Print Setting
FULL HD Multi touch Display
Print 4.0
8 colors
Central Impression Cylinder
Gearless servo
Sleeve change system
Motorized printing deck positioning
Doctor Blade Chamber
Automatic Wash
Vibration damping system

Printing speed: 300/450 m/min
Print width: 500/600/800/1000/1200 mm
Print repeat: 300-900 mm

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Product category: Printing equipment for plastic and rubber products

OKTOFLEX Standard

100% Print Inspection
Automatic Print Setting
FULL HD Multi touch Display
Print 4.0
8 colors
Central Impression Cylinder
Gearless servo
Sleeve change system
Motorized printing deck positioning
Doctor Blade Chamber
Automatic Wash
Vibration damping system

Printing speed: 300/450 m/min
Print width: 500/600/800/1000/1200 mm
Print repeat: 300-900 mm

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Product category: Printing equipment for plastic and rubber products

OKTOFLEX Casing

Suitable for printing artificial casings, shrink tubes, stretch foils, plastic foils and paper.

100% Print Inspection
Automatic Print Setting
FULL HD Multi touch Display
Print 4.0
8 colors
Central Impression Cylinder
Gearless servo
Sleeve change system
Motorized printing deck positioning
Doctor Blade Chamber
Automatic Wash
Vibration damping system

The artificial casings accessories of OKTOFLEX Casing Flexographic printing press include the followings:

- 3 pcs edge control units are found by the unwinder unit, by the turn bar system for backside printing and by the rewinder unit
- 1 pc corona treater
- 1 pc camera for video web inspection of the front and the back sides of the print
- 1 pc monitor for the double-sided web inspection
- 1 pc flying splice at the rewinder unit
- 1 pc flying splice at the unwinder unit
- inverter system for flipping artificial casings during 8+8 color printing
- for front and back side printing positioning: automatic register
- doctor blade on the central printing cylinder for bleed printing
- powder unit or soft cylinder solution in order to avoid sticking of the casings inside the finished roll
- brush cylinder for smoothing out wrinkles of the raw material

Print repeat adjustment range for single-sided printing: 300 – 900 mm
Print repeat adjustment range for duplex printing: 300 – 600 mm
Reel width for single-sided printing (foil, stretch, tube, paper): 300 – 900 mm
Reel width for duplex printing (artificial casing, tube): 50 – 400 mm
Printing speed (foil, paper): 25 – 300 m/min
Printing speed (artificial casings, tube, stretch): 25 – 200 m/min
Reel change speed: 50-200 m/min
Printing width (maximum) for single-sided printing: 500 mm, 600 mm, 800 mm
Printing width (maximum) for duplex printing: 250 mm, 300 mm, 400 mm

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Product category: Printing equipment for plastic and rubber products

100% PRINT CONTROL

- 100% print size display
    • print error detection during printing cycle
    • barcode inspection during printing cycle
    • color accuracy monitoring (RGB) during printing cycle
- panning camera
- microscope camera
- spectrophotometer (Lab)
- automatic compression force adjustment
- automatic length and cross register adjustment
- print length (rapport) inspection during operation
- front and back side control and automatic adjustment during duplex printing
- report preparation for quality control
- recipe archiving

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Product category: Printing equipment for plastic and rubber products

Plate Mounter

The precondition of top quality printing is the accurate sticking of the plate. In order to support this activity we developed our sleeve plate mounter equipment which enables high quality for a favorable price even in the basic configuration. The built-in air-cylinders are developed to enable easy replacement and sticking of sleeves. After the double-sided adhesive tape is fixed onto the sleeve the waste can be removed with the help of a cutting unit. The accurate set up of the plates is supported by a moving, folding table where the plates can be placed and with the help of laser lights their accurate position can be found. The accuracy is enabled by 80x digital video cameras connected to a 24” LED screen so that the fitting of micro rasters or the hair-crosses will be accurate. The sticking points are lighted by high-performance LED lights. These lights and the screen are controlled also by a motion detector, which automatically switches them off when they are out of use. Switch is based on the same method extending their life span. Pictures made by the digital video cameras are processed by a computer connected to the free of charge online remote monitoring system with Skype phone which enables immediate remote support for the machine operators in case there is any need for help or service. Software updates can also be done directly from our Budapest headquarters.
The basic configuration contains manual camera control, height control and air-cylinder rotation with a 12 way cylinder staging facility. All the controls are available in driver equipped versions and the digital controlling function of the cameras is also available on demand. Furthermore all the sticking parameters can be saved and there is a pneumatic controlled pressing cylinder available on demand.

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Product category: Printing equipment for plastic and rubber products

PRINT 4.0

Network connection of the future

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About us

Company details

Varga-Flexo Ltd. was founded in 1993 with the vision of launching new flexographic printing presses, laminators, slitters, plate mounters and adhesive dosers on the international market from a Hungarian producer offering excellent value for money and high quality. The Founder Endre Varga had been designing and producing flexographic printing presses for 15 years at that time and he handed over the enterprise to his son, Denes Varga in 2010, but he follows the daily work, assist by his son’s decisions and trusts that the grandchildren who already participate in the life of the company, will carry on the generation change. Positive feedback and friendly relationship with our customers from Central and Eastern Europe ensure the company’s competitive position in the printing market therefore their current aim is to strengthen the relationship with existing customers and found new ones.

Varga-Flexo Ltd. aims to meet the requirements where high quality, short changeover time, cost effective operations and quick ROI, and machine operator-friendly design are all important factors. Long-term orientation has a key importance thus all our machines have been operating reliably since 1993. Responding to our Customers' trust in the company, we provide stable background and constant support that in years evolves into an alliance based on mutual confidence.

The headquarters and the service centre are in Budapest and it is also the place where you can find the driver technology and the electronic workshops where latest developments are tested before implementation. The production lines are in the factory of Lengyeltóti which is continuously expanding in capacity and where the production technologies are always updated to meet the increasing demands of the customers. The good relationship with customers does not end after installing the machines, but begins just after that, consulting, training for operators and maintenance, 24h service hotline, spare parts ordering and continuous improvement support is provided to keep the machines on a high production level. Online remote monitoring system with free Skype phone is an accessory to the machines enabling free and immediate remote support for the machine operators in case there is any need for help or service. Our team aims to react to customer needs promptly and prepare quotations within 1 hour. In order to perform at highest level, we are constantly developing our IT system and company management software.When designing the machines of Varga-Flexo Ltd. the most important factors beyond the top quality prints are reliable operation, strong framework, the shortest possible time for reel change and retooling, cost effective operation and excellent value for money. Important factors are also the easy handling and approach and machine operator-friendly covers. New innovations are tracked and tested continuously to provide the customers with always the latest technology.

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Company data

Sales volume

2,5 - 5 Mill. US $

Export content

max. 75%

Number of employees

31 - 100

Foundation

1993

Target groups
  • Plastic product manufacturing
  • Machinery construction