COMERIO ERCOLE offer and developp innovativa calenderling plant for TAPES MANUFACTURING PROCESS. 2 roll calender variable speed and variable friction or alternatively 3 roll calender set having special rolls configuration in consideration to the involved process. Calenders for coating technology. WIND UP units for tapes products also.
COMERIO ERCOLE produce 2 - 3 or 4 roll rubber calender with different available configuration. Complete calenderlines for fabric and/or steel cord. Special configuraiton for tire manufacturing and conveyor belts "giant" series. Patented fully hydraulic nip adjustment HYDROGAP and full pressure/force control HYDRONIP for perfet lamination. Special devices for automatic and remote control "Industry 4.0"
COMERIO ERCOLE produce 2 - 3 - 4 or 5 Roll calender in different available configurations. Complete calenderline for soft, semirigid or rigid PVC and or PP and other compounds. Special configuraiton for tailored application.
Product category: Calenders, Machines for the tyre industry
The company COMERC ENGINEERING 100% COMERIO ERCOLE GROUP - with a qualified team is able to provide and engineering services for plastic and rubber calenderlines integrating typical "TURN KEY" activites
COMERIO ERCOLE offer tailored calendering based on consolidated knowledge and competences. 4 or 5 roll calender rolls arrangement available with any pre and post calender units. Innovative take off, embossing and cooling units as well as wind up solution for perfect plant integration. Patented solution based on dual purpose 4 and 5 roll possible modified calender arrangement. High perfromance forged steel available as own COMERIO ERCOLE production
COMERIO ERCOLE offer tailored calenderline configuration for any possible application and needs. Fabric cord, steel cord, innerliner, etc. From laboratory size up to typical 2000 mm and "giant" conveyor belt 3800 mm roll size. Brown or "GREENFIELD" arrangement available based on very long experience all around the world as well as TURN KEY service package configuration.
COMERIO ERCOLE offert reliable calendering configuraiton for any possible needs. 4 roll high performance calender set are equipped with the most innovative devices like HYDROGAP for fully hydraulic gap adjustment and HYDRONIP for pressure/force control integrating HYDROSAFE for different available levels of rolls anticollision. Quality and Technology since 1885. Over 300 complete calenderlines recent references.
COMERIO ERCOLE offer any required winding solution integrated for calendering process. Contact us for any further information asking for ancillary devices in order to integrate the max possible automatization
Product category: Stretching lines for film, filament etc.
STRETCHNING UNIT AND LINES
COMERIO ERCOLE offert intgrated longitudinal stretching unit in PVC calenderline configuration. COMERIO ERCOLE special PVC transversal stretching devices for calendering process. COMERIO ERCOLE offer special transversal stretching lines for film (OPS-PP). In line or alternatively Off lne solution are available. EMBOSSING unit also available according techical specification for any process.
COMERIO ERCOLE produce Internal Mixer from laboratory size 2 liters and up 270 liters. Two and Four wing rotors, tangential or intermeshing technology. Patented Hydro-Pneumatic hopper and/or pneumatic and/or hydraulic
Product category: Recycling plants for rubber waste
COMERIO ERCOLE with COM UP is developping new machinery based on extrusion plant for DE VULCANIZATION of exitingn rubber scraps, the new innovative plant will be available for all potential end user starting november 2016 in a dedicated show room and laboratory area
COMERIO ERCOLE and COMERC ENGINEERING TEAM present a new revolutionary industrial approach for a real calenderline plant tour. Based on a consolidated experience and knowledge with a constant investiment in new technology and new Industry 4.0 approach in the design and engineering field COMERIO ERCOLE is presenting at K2016 in Dusseldorf a new technology enabling end user to come INTO a calendering plant achieving a lond serie of possible advantages expecially for greenfield new plant and in general for any new installation. COMERIO ERCOLE is waiting to welcome during the exibition period all visitor for this new andincredible 3D experience INTO a calendering plant.
COMERIO ERCOLE is strongly investing in ATHENA training plan dedicated to all plastic and rubber processing operators. Available and tailored programs have been implemented with an important company investiment. the new era of INDUSTRY 4.0 is already real in COMERIO ERCOLE, a new revolutional approach for engineering activities will be presented during the exibition K2016 in Dusseldorf
Full works in process in COMERIO ERCOLE for the construction of an impressive “GIANT” 3 roll high temperature calender having 6800 mm roll working face. The “GIANT” calender is conceived for the production of innovative articles obtained from thermoplastic materials, also recycled, for thermal/acoustic insulation applications. No doubts, it is one of the biggest machine in the world for roll size, made of special forged steel mono-block design, and process high temperature (up to 260°C). To ensure the perfect fluid distribution, the roll bodies are designed and manufactured by COMERIO ERCOLE with peripheral drillings technology in order to achieved a maximum delta temperature in the process range equal to ± 1°C. The technical solution adopted by COMERIO ERCOLE in this project is PATENTED.
In a highly competitive environment COMERIO ERCOLE strongly believes in the future with his usual reliability that has always distinguished the company, and in particular here below underlines:
1) A new important specific project for Industry 4.0, expanding technical offices of Busto Arsizio/Castellanza site recently started. The company is engaged, in addition to an investment of approx. 1.2 million euro for this new expansion, to a training plan and also several recruitments planned in Engineering department
2) Construction of a new “GIANT” calender unit for plastics process with operating roll of 6800 mm for an important European group. The contract has been further expanded with a number of specific R&D services for which tailored research activities will be carried out at the new COMERIO ERCOLE laboratories opened just last year with a major strategical investment for the company.
3) A big four roll rubber calender for high performance frictioning rubber compounds for avionic field, integration of fully hydraulic device with force control HYDROPLUS®
In general the data on July 30, 2016 saw a total turnover of € 44.9 million and an increase of 6.6% over the same period of last year. In addition an important "back log" at end of July is confirming a projection at the end 2016 over 70 million Euros turnoveer and thus with a substantial increase %.
The company participates in all the most important worldwide fairs, in October will attend to K2016 fair in Dusseldorf which is the international exhibition for the processing machines for Plastics and Rubber industry. In particular during the exhibition COMERIO ERCOLE will present:
1) a new revolutionary "devulcanization" process developed for rubber scrap and allowing the post used materials to return to the raw material condition - trade name DEVULC®
2) a new calendering and embossing system for high-speed plastic materials with an innovative electric control solution adapted to ensure a better control with a substantial reduction of energy costs - LAMIFILM® trade name
3) an innovative networked control system completely web remoted in Internet (first real industrial application of INDUSTRY 4.0) for the cutting of the rubber scraps during the calendering - trade name EDGETRACK®
4) the consolidated hydraulic control system for gap roll adjustment for more and more precise and controlled applications already present in the company's products range under the HYDROGAP® and HYDRONIP® trade name, are now joined by an additional package as the new HYDROSAFE® for automatic management and safe control of all the movements in order to avoid possible interference between the mechanical units
Work in progress. The new important expansion of technical department at COMERIO ERCOLE site in Busto Arsizio / Castellanza plant has started. It is a strategic investment in the range of 1.2 million Euro linked to the development of all those engineering new products and services that are nowadays defined part of the INDUSTRY 4.0. COMERIO ERCOLE already provide to its customer new interesting accessories and services IOT (so called: Internet of things) that are directly connected to the web network for a better management of all COMERIO ERCOLE industrial machineries. Young engineers are in the process of recruitment and a training plan for existing COMERIO ERCOLE technicians is near to completion. The opening ceremony of the new engineering section INDUSTRY 4.0 is scheduled for early beginning next year..
In the synergistic perspective between the various company’s business skills, COMERIO ERCOLE has recently finalized an important supply with an European group for the construction of an impressive “GIANT” 3 roll high temperature calender having 6800 mm roll working face. The “GIANT” calender is conceived for the production of innovative articles obtained from thermoplastic materials, also recycled, for thermal/acoustic insulation applications. No doubts, it is one of the biggest machine in the world for roll size, made of special forged steel mono-block design, and process high temperature (up to 260°C). To ensure the perfect fluid distribution, the roll bodies are designed and manufactured by COMERIO ERCOLE with peripheral drillings technology in order to achieved a maximum delta temperature in the process range equal to ± 1°C. The technical solution adopted by COMERIO ERCOLE in this project is PATENTED under the mark ROLLBLOCK PLUS® for special internal geometry and under the mark HYDROGAP® for hydraulic positioning system which guarantees maximum thickness precision of the processing material. The relationship with the customer has been further strengthened with a particular research and development contract to wider all the calender performance characteristics and applications, even with test sessions at the R&D COMERIO ERCOLE internal laboratory
COMERIO ERCOLE IS OPERATING SINCE 1885 IN ENGINEERING AND MANUFACTURING OF MACHINES & COMPLETE PLANTS FOR RUBBER PROCESS (CALENDERING & MIXING) WITH A TEAM HAVING A DEEP WORLDWIDE KNOWLEDGE IN TIRE PRODUCTION FIELD. COMERIO ERCOLE COSTANTLY INVESTS IN R&D ACTIVITIES TO CONSOLIDATE AND IMPROVE ITS TECHNICAL/INDUSTRIAL SKILLS IN COMPLIANCE WITH ISO 9001/14000 AND ISO 26000 CERTIFICATIONS. COMERIO ERCOLE DESIGNS, BUILDS, INSTALLS MACHINES AND PLANTS ON “TURN KEY” BASE PROVIDING MAINTENANCE SERVICES AND SPARE PARTS.
THE MOST INTERESTING INNOVATION FOR HIGH PERFORMANCE AND TOP QUALITY PRODUCTION TIRE 4-ROLL CALENDER CONFIGURATION IS THE COMERIO ERCOLE PATENTED HYDROPLUS® CONCEPT WHERE THE INTEGRATION OF DIFFERENCE DEVICES IS GRANTED:
HYDROGAP® AS THE MOST ADVANCED HIGH PRECISION FULLY HYDRAULIC GAP CONTROL DEVICE ON ROLL #1 #4. HYDRONIP® AS THE MOST ADVANCED FORCE CONTROL HYDRAULIC DEVICE INTEGRATED ON ROLL #2. HYDROSAFE® AS THE MOST SAFETY DEVICE FOR EMERGENCY SEQUENCE CONTROL AND/OR ANTICOLLISION DEVICE FOR ROLL DAMAGE PREVENTION. THE TOP CONFIGURATION INTEGRATES A REVOLUTIONARY RUBBER ROLLING BANK AUTOMATIC CONTROL ENGINEERED WITH CCD DIGITAL CAMERAS NAMED BANCO PLUS®
IN ADDITION COMERIO ERCOLE HAS RECENTLY DEVELOPPED SEVERAL INTERESTING TECHNOLOGICAL IMPROVEMENTS IN THE RUBBER CALENDERING PROCESS ESPECIALLY IN ALL WINDING UP AND CUTTING AREA.
IN THE RUBBER MIXING PROCESS COMERIO ERCOLE HAS DEVOPPED A QUALITY PERFORMANCE ONE STEP AUTOMATIC MIXING PROCESS NAMED ROLL MILL MATIC® WHERE, WITH NO OPERATORS INTERVENTION, AN HIGH PRODUCTIVITY IS ACHIEVED WITH PERFECT REPEATABILITY OF DIFFERENT COMPOUNDS GRANTING SIGNIFICANT REDUCTION OF BATCH TEMPERATURE WITH BEST VISCOSITY UNIFORMITY AND INGREDIENT DISPERSION.