Innovation@K

Comerio Ercole S.p.A.

Via Castellanza 100 , 21052 Busto Arsizio (VA)
Italy

Telephone +39 0331 488411
Fax +39 0331 488421
info@comercole.it

This company is main exhibitor of

Trade fair hall

  • Hall 16 / F21
 Interactive Plan

Hall map

K 2016 hall map (Hall 16): stand F21

Fairground map

K 2016 fairground map: Hall 16

Contact

Annalisa Mineve

Employee
Marketing, sales, advertising, PR

Italy

Phone
+39 0331 488486

Email
annalisa.mineve@comercole.it

Visit us

Hall 16 / F21

19.10.2016

Topic

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10:00 - 12:00

3D VIRTUAL EXPERIENCE

21.10.2016

Topic

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10:00 - 12:00

3D VIRTUAL EXPERIENCE

23.10.2016

Topic

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10:00 - 12:00

3D VIRTUAL EXPERIENCE

25.10.2016

Topic

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10:00 - 12:00

3D VIRTUAL EXPERIENCE

26.10.2016

Topic

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10:00 - 12:00

3D VIRTUAL EXPERIENCE

Our range of products

Product categories

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.01  Machines and equipment for preprocessing and recycling
  • 03.01.001  Mixers
  • 03.01.001.05  Internal mixers
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.01  Machines and equipment for preprocessing and recycling
  • 03.01.002  Two roll mills
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.01  Machines and equipment for preprocessing and recycling
  • 03.01.010  Recycling plants
  • 03.01.010.05  Recycling plants for rubber waste
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.001  Extruders and extrusion lines
  • 03.02.001.01  Extruders
  • 03.02.001.01.01  Single screw extruders

Single screw extruders

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.001  Extruders and extrusion lines
  • 03.02.001.02  Extrusion lines
  • 03.02.001.02.03  Extrusion lines for tapes
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.006  Calenders
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.009  Machines for the tyre industry
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.03  Post processing machines and downstream equipment
  • 03.03.005  Winding equipment

Winding equipment

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.03  Post processing machines and downstream equipment
  • 03.03.013  Stretching lines for film, filament etc.

Stretching lines for film, filament etc.

Our products

Innovation@K
Future Perspectives & Global Challenges:
Resource Efficiency

New Materials:
Additives & Fillers for Rubbers & Plastics,
Controlled radical polymerization,
Function and self-reinforcing polymers

Digitalisation of the value Chain:
Functional integration

Lightweight Construction:
Composites,
Hybrid Materials, processes and systems,
Foams,
Self-reinforcing plastics

Product category: Extrusion lines for tapes

SPECIAL CALENDER UNIT FOR TAPES AND EXTRUSION

COMERIO ERCOLE offer and developp innovativa calenderling plant for TAPES MANUFACTURING PROCESS.  2 roll calender variable speed and variable friction or alternatively 3 roll calender set having special rolls configuration in consideration to the involved process. Calenders for coating technology. WIND UP units for tapes products also. 

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Innovation@K
Future Perspectives & Global Challenges:
Resource Efficiency

Digitalisation of the value Chain:
Industry 4.0,
Simulation

Product category: Calenders

RUBBER CALENDERS

COMERIO ERCOLE produce 2 - 3  or 4 roll rubber calender with different available configuration. Complete calenderlines for fabric and/or steel cord. Special configuraiton for tire manufacturing and conveyor belts "giant" series. Patented fully hydraulic nip adjustment HYDROGAP and full pressure/force control HYDRONIP for perfet lamination. Special devices for automatic and remote control "Industry 4.0"

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Product category: Calenders

PLASTIC CALENDERS

COMERIO ERCOLE produce 2 - 3 - 4 or 5 Roll calender in different available configurations. Complete calenderline for soft, semirigid or rigid PVC and or PP and other compounds.  Special configuraiton for tailored application.

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Innovation@K
Future Perspectives & Global Challenges:
Resource Efficiency

Digitalisation of the value Chain:
Simulation,
Functional integration,
Individualised production

Product category: Calenders, Machines for the tyre industry

ENGINEERING

The company COMERC ENGINEERING   100% COMERIO ERCOLE GROUP - with a qualified team is able to provide and engineering services for plastic and rubber calenderlines integrating typical "TURN KEY" activites

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Innovation@K
Digitalisation of the value Chain:
Industry 4.0,
Functional integration

Product category: Calenders

PLASTIC CALENDER AND CALENDERLINES

COMERIO ERCOLE offer tailored calendering based on consolidated knowledge and competences. 4 or 5 roll calender rolls arrangement available with any pre and post calender units. Innovative take off, embossing and cooling units as well as wind up solution for perfect plant integration. Patented solution based on dual purpose 4 and 5 roll possible modified calender arrangement. High perfromance forged steel available as own COMERIO ERCOLE production

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Innovation@K
Future Perspectives & Global Challenges:
Resource Efficiency

Digitalisation of the value Chain:
Industry 4.0,
Simulation,
Functional integration,
Individualised production

Lightweight Construction:
Composites

Product category: Calenders

RUBBER CALENDERLINES

COMERIO ERCOLE offer tailored calenderline configuration for any possible application and needs. Fabric cord, steel cord, innerliner, etc. From laboratory size up to typical 2000 mm and "giant" conveyor belt 3800 mm roll size. Brown or "GREENFIELD" arrangement available based on very long experience all around the world as well as TURN KEY service package configuration. 

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Innovation@K
Future Perspectives & Global Challenges:
Resource Efficiency

Digitalisation of the value Chain:
Industry 4.0,
Simulation,
Functional integration,
Individualised production

Lightweight Construction:
Composites,
Hybrid Materials, processes and systems

Product category: Machines for the tyre industry

FABRIC CORD OR STEEL CORD CALENDERLINES

COMERIO ERCOLE offert reliable calendering configuraiton for any possible needs. 4 roll high performance calender set are equipped with the most innovative devices like HYDROGAP for fully hydraulic gap adjustment and HYDRONIP for pressure/force control integrating HYDROSAFE for different available levels of rolls anticollision. Quality and Technology since 1885.  Over 300 complete calenderlines recent references.

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Innovation@K
Digitalisation of the value Chain:
Industry 4.0,
Simulation,
Functional integration,
Individualised production

Product category: Winding equipment

PLASTIC AUTOMATIC WINDING

COMERIO ERCOLE offer any required winding solution integrated for calendering process. Contact us for any further information asking for ancillary devices in order to integrate the max possible automatization 

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Innovation@K
New Materials:
Additives & Fillers for Rubbers & Plastics,
Controlled radical polymerization,
Function and self-reinforcing polymers

Digitalisation of the value Chain:
Industry 4.0,
Simulation,
Functional integration

Product category: Stretching lines for film, filament etc.

STRETCHNING UNIT AND LINES

COMERIO ERCOLE offert intgrated longitudinal stretching unit in PVC calenderline configuration. COMERIO ERCOLE special PVC transversal stretching devices for calendering process.  COMERIO ERCOLE offer special transversal stretching lines for film (OPS-PP). In line or alternatively Off lne solution are available.  EMBOSSING unit also available according techical specification for any process.

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Innovation@K
Digitalisation of the value Chain:
Industry 4.0

Product category: Internal mixers

TANGENTIAL AND INTERMESCHING MIXER

COMERIO ERCOLE produce Internal Mixer from laboratory size 2 liters and up 270 liters. Two and Four wing rotors, tangential or intermeshing technology. Patented Hydro-Pneumatic hopper and/or pneumatic and/or hydraulic

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Innovation@K
Future Perspectives & Global Challenges:
Resource Efficiency

Digitalisation of the value Chain:
Industry 4.0

Product category: Two roll mills

MONODRIVE or PLURIDRIVE TWO ROLL MIXING MILLS

COMERIO ERCOLE produce from laboratory size 300 mm roll widht up to "giant" serie 3050 mm.  Different configuration monodrive, semiunidrive or pluridrive. Patented HYDROFIT fully hydraulic gap control.

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Innovation@K
Future Perspectives & Global Challenges:
Resource Efficiency

New Materials:
Function and self-reinforcing polymers

Lightweight Construction:
Composites,
Hybrid Materials, processes and systems

Product category: Recycling plants for rubber waste

ETP - VULCANIZED RUBBER SCRAPS EXTRUSION PLANT

COMERIO ERCOLE with POLYGUMM offer revolutionary extrusion plants for vulcanized scraps coming from tires or technical articles. NEW patented technolgy and plant for different available applications

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Innovation@K
Future Perspectives & Global Challenges:
Resource Efficiency

New Materials:
Additives & Fillers for Rubbers & Plastics,
Function and self-reinforcing polymers

Digitalisation of the value Chain:
Individualised production

Lightweight Construction:
Composites

Product category: Recycling plants for rubber waste

DE-VULCANIZATION PLANT

COMERIO ERCOLE with COM UP is developping new machinery based on extrusion plant for DE VULCANIZATION of exitingn rubber scraps, the new innovative plant will be available for all potential end user starting november 2016 in a dedicated show room and laboratory area

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Company news

Date

Topic

Download

Oct 19, 2016

3D NEW REVOLUTIONARY ENGINEERING EXPERIENCE

COMERIO ERCOLE and COMERC ENGINEERING TEAM present a new revolutionary industrial approach for a real calenderline plant tour. Based on a consolidated experience and knowledge with a constant investiment in new technology and new Industry 4.0 approach in the design and engineering field COMERIO ERCOLE is presenting at K2016 in Dusseldorf a new technology enabling end user to come INTO a calendering plant achieving a lond serie of possible advantages expecially for greenfield new plant and in general for any new installation.  COMERIO ERCOLE is waiting to welcome during the exibition period all visitor for this new andincredible 3D experience INTO a calendering plant.

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Oct 14, 2016

COMERIO ERCOLE TEAM

COMERIO ERCOLE is strongly investing in ATHENA training plan dedicated to all  plastic and rubber processing operators. Available and tailored programs have been implemented with an important company investiment. the new era of INDUSTRY 4.0 is already real in COMERIO ERCOLE, a new revolutional approach for engineering activities will be presented during the exibition K2016 in Dusseldorf

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Sep 12, 2016

THE “GIANT” 7 METERS FORGED STEEL CALENDER ROLL

Full works in process in COMERIO ERCOLE for the construction of an impressive “GIANT” 3 roll high temperature calender having 6800 mm roll working face.  The “GIANT” calender is conceived for the production of innovative articles obtained from thermoplastic materials, also recycled, for thermal/acoustic insulation applications. No doubts, it is one of the biggest machine in the world for roll size, made of special forged steel mono-block design, and process high temperature (up to 260°C).  To ensure the perfect fluid distribution, the roll bodies are designed and manufactured by COMERIO ERCOLE with peripheral drillings technology in order to achieved a maximum delta temperature in the process range equal to ± 1°C. The technical solution adopted by COMERIO ERCOLE in this project is PATENTED.

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Sep 1, 2016

FOUR ROLL BIG RUBBER CALENDER FOR AVIONIC FIELD - HYDROPLUS CONFIGURATION

In a highly competitive environment COMERIO ERCOLE strongly believes in the future with his usual reliability that has always distinguished the company, and in particular here below underlines:

1)    A new important specific project for Industry 4.0, expanding technical offices of Busto Arsizio/Castellanza site recently started. The company is engaged, in addition to an investment of approx. 1.2 million euro for this new expansion, to a training plan and also several recruitments  planned in Engineering department

2)    Construction of a new “GIANT” calender unit for plastics process with operating roll of 6800 mm for an important European group. The contract has been further expanded with a number of specific R&D services for which tailored research activities will be carried out at the new COMERIO ERCOLE laboratories opened just last year with a major strategical investment for the company.

3) A big four roll rubber calender for high performance frictioning rubber compounds for avionic field, integration of fully hydraulic device with force control HYDROPLUS®

In general the data on July 30, 2016 saw a total turnover of € 44.9 million and an increase of 6.6% over the same period of last year. In addition an important "back log" at end of July is confirming a projection at the end 2016 over 70 million Euros turnoveer and thus with a substantial increase %.

The company participates in all the most important worldwide fairs, in October will attend to K2016 fair in Dusseldorf which is the international exhibition for the processing machines for Plastics and Rubber industry. In particular during the exhibition COMERIO ERCOLE will present:

1) a new revolutionary "devulcanization"  process developed for rubber scrap and allowing the post used materials to return to the raw material condition - trade name DEVULC®

2) a new calendering and embossing system for high-speed plastic materials with an innovative electric control solution adapted to ensure a better control with a substantial reduction of energy costs - LAMIFILM® trade name

3) an innovative networked control system completely web remoted in Internet (first real industrial application of INDUSTRY 4.0) for the cutting of the rubber scraps during the calendering - trade name EDGETRACK®

4) the consolidated hydraulic control system for gap roll adjustment for more and more precise and controlled applications already present in the company's products range under the HYDROGAP® and HYDRONIP® trade name, are now joined by an additional package as the new HYDROSAFE® for automatic management and safe control of all the movements in order to avoid possible interference between the mechanical units

And so on ……………………

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Aug 9, 2016

NEW COMERIO ERCOLE EXPANSION FOR "INDUSTRY 4.0"

Work in progress. The new important expansion of technical department at COMERIO ERCOLE site in Busto Arsizio / Castellanza plant has started. It is a strategic investment in the range of 1.2 million Euro linked to the development of all those engineering  new products and services that are nowadays defined part of the INDUSTRY 4.0. COMERIO ERCOLE already provide to its customer new interesting accessories and services IOT (so called: Internet of things) that are directly connected to the web network  for a better management of all COMERIO ERCOLE industrial machineries. Young engineers are in the process of recruitment and a training plan for existing COMERIO ERCOLE technicians is near to completion. The opening ceremony of the new engineering section INDUSTRY 4.0 is scheduled for early beginning next year..

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Jul 5, 2016

THE “GIANT” 7 METERS CALENDER

In the synergistic perspective between the various company’s business skills, COMERIO ERCOLE has recently finalized an important supply with an European group for the construction of an impressive “GIANT” 3 roll high temperature calender having 6800 mm roll working face. The “GIANT” calender is conceived for the production of innovative articles obtained from thermoplastic materials, also recycled, for thermal/acoustic insulation applications. No doubts, it is one of the biggest machine in the world for roll size, made of special forged steel mono-block design, and process high temperature (up to 260°C). To ensure the perfect fluid distribution, the roll bodies are designed and manufactured by COMERIO ERCOLE with peripheral drillings technology in order to achieved a maximum delta temperature in the process range equal to ± 1°C. The technical solution adopted by COMERIO ERCOLE in this project is PATENTED under the mark ROLLBLOCK PLUS® for special internal geometry and under the mark HYDROGAP® for hydraulic positioning system which guarantees maximum thickness precision of the processing material. The relationship with the customer has been further strengthened with a particular research and development contract to wider all the calender performance characteristics and applications, even with test sessions at the R&D COMERIO ERCOLE internal laboratory

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About us

Company details

COMERIO ERCOLE IS OPERATING SINCE 1885 IN ENGINEERING AND MANUFACTURING OF MACHINES & COMPLETE PLANTS FOR RUBBER PROCESS (CALENDERING & MIXING) WITH A TEAM HAVING A DEEP WORLDWIDE KNOWLEDGE IN TIRE PRODUCTION FIELD. COMERIO ERCOLE COSTANTLY INVESTS IN R&D ACTIVITIES TO CONSOLIDATE AND IMPROVE ITS TECHNICAL/INDUSTRIAL SKILLS IN COMPLIANCE WITH ISO 9001/14000 AND ISO 26000 CERTIFICATIONS. COMERIO ERCOLE DESIGNS, BUILDS, INSTALLS MACHINES AND PLANTS ON “TURN KEY” BASE PROVIDING MAINTENANCE SERVICES AND SPARE PARTS.

THE MOST INTERESTING INNOVATION FOR HIGH PERFORMANCE AND TOP QUALITY PRODUCTION TIRE 4-ROLL CALENDER CONFIGURATION IS THE COMERIO ERCOLE PATENTED HYDROPLUS® CONCEPT WHERE THE INTEGRATION OF DIFFERENCE DEVICES IS GRANTED:

HYDROGAP® AS THE MOST ADVANCED HIGH PRECISION FULLY HYDRAULIC GAP CONTROL DEVICE ON ROLL #1 #4.
HYDRONIP® AS THE MOST ADVANCED FORCE CONTROL HYDRAULIC DEVICE INTEGRATED ON ROLL #2.
HYDROSAFE® AS THE MOST SAFETY DEVICE FOR EMERGENCY SEQUENCE CONTROL AND/OR ANTICOLLISION DEVICE FOR ROLL DAMAGE PREVENTION. THE TOP CONFIGURATION INTEGRATES A REVOLUTIONARY RUBBER ROLLING BANK AUTOMATIC CONTROL ENGINEERED WITH CCD DIGITAL CAMERAS NAMED BANCO PLUS®

IN ADDITION COMERIO ERCOLE HAS RECENTLY DEVELOPPED SEVERAL INTERESTING TECHNOLOGICAL IMPROVEMENTS IN THE RUBBER CALENDERING PROCESS ESPECIALLY IN ALL WINDING UP AND CUTTING AREA.

IN THE RUBBER MIXING PROCESS COMERIO ERCOLE HAS DEVOPPED A QUALITY PERFORMANCE ONE STEP AUTOMATIC MIXING PROCESS NAMED ROLL MILL MATIC® WHERE, WITH NO OPERATORS INTERVENTION, AN HIGH PRODUCTIVITY IS ACHIEVED WITH PERFECT REPEATABILITY OF DIFFERENT COMPOUNDS GRANTING SIGNIFICANT REDUCTION OF BATCH TEMPERATURE WITH BEST VISCOSITY UNIFORMITY AND INGREDIENT DISPERSION.

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Company data

Sales volume

20 - 100 Mill. US $

Export content

max. 75%

Number of employees

101 - 500

Foundation

2015

Target groups

Machinery construction