Innovation@K

REP International, SAS

15, rue du Dauphiné , 69964 Corbas
France

Telephone +33 4 72215353, 947-5024
Fax +33 4 72512235, 947-1057
commercial@repinjection.com

This company is main exhibitor of

Trade fair hall

  • Hall 14 / B57
 Interactive Plan

Hall map

K 2016 hall map (Hall 14): stand B57

Fairground map

K 2016 fairground map: Hall 14

Our range of products

Product categories

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.002  Injection moulding machines
  • 03.02.002.01  Injection moulding machines, general purpose
  • 03.02.002.01.01  Injection moulding machines up to 250 kN clamping force

Injection moulding machines up to 250 kN clamping force

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.002  Injection moulding machines
  • 03.02.002.01  Injection moulding machines, general purpose
  • 03.02.002.01.02  Injection moulding machines above 250 kN to 1000 kN clamping force

Injection moulding machines above 250 kN to 1000 kN clamping force

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.002  Injection moulding machines
  • 03.02.002.01  Injection moulding machines, general purpose
  • 03.02.002.01.03  Injection moulding machines above 1000 kN to 4000 kN clamping force
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.002  Injection moulding machines
  • 03.02.002.01  Injection moulding machines, general purpose
  • 03.02.002.01.04  Injection moulding machines above 4000 kN to 10000 kN clamping force
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.002  Injection moulding machines
  • 03.02.002.01  Injection moulding machines, general purpose
  • 03.02.002.01.05  Injection moulding machines above 10000 kN clamping force

Injection moulding machines above 10000 kN clamping force

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.002  Injection moulding machines
  • 03.02.002.02  Injection moulding machines, multi-component

Injection moulding machines, multi-component

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.002  Injection moulding machines
  • 03.02.002.03  Injection moulding machines, multi-station
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.004  Presses
  • 03.02.004.01  Compression moulding machines and transfer moulding machines
  • 03.02.004.01.02  Compression and transfer moulding presses for rubber
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.004  Presses
  • 03.02.004.01  Compression moulding machines and transfer moulding machines
  • 03.02.004.01.03  Compression and transfer moulding presses for composites

Compression and transfer moulding presses for composites

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.009  Machines for the tyre industry

Machines for the tyre industry

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.08  Ancillary equipment
  • 03.08.011  Mould and die cleaning equipment

Mould and die cleaning equipment

Our products

Innovation@K
Digitalisation of the value Chain:
Industry 4.0

Product category: Injection moulding machines, for rubber, Compression and transfer moulding presses for rubber, Injection moulding machines above 250 kN to 1000 kN clamping force, Injection moulding machines above 1000 kN to 4000 kN clamping force, Injection moulding machines above 4000 kN to 10000 kN clamping force, Injection moulding machines above 10000 kN clamping force, Injection moulding machines, multi-component, Injection moulding machines, multi-station

G9 and G10 Extended Ranges

REP's high-tech range of injection molding machines

Expert Guidance You Can Trust!

50 years of experience
over 12 000 presses installed in the world
a unique understanding of injection molding

The  new G10 Extended range of rubber injection molding presses improves even further the performance of the previous generations: energy efficiency, enhanced productivity and smart technologies!



Machines with 2-stroke closing:

V19: 400 kN (C-Frame)
V29: 500 kN
V39: 1,100 kN

Machines with 3-stroke closing (clamping block system):


V410: 1,600 kN 
H49: 1,950  kN (horizontal)
V510: 3,050 kN
H59: 3,100 kN  (horizontal)
V710: 5,100  kN 
V810: 8,200 kN
V910: 10,178 kN
CMS160: 1,550 kN  + 2 x 500kN (multistation maschine)
CMS250: 2,500 kN  + 2 x 780kN (multistation maschine)

Injection units Y125 to Y11000 : 

The design of the REP injection unit permits to inject elastomers with an unrivalled range of viscosity and hardness.

80 to 10,600 cm3 
Up to 3,000 bars


REP's genuine injection technique, with separated plasticizing and injection functions, means an injection piston diameter 25% smaller than with the FIFO technique. For the same injected volume, the REP injection unit is twice as accurate as a FIFO injection unit.

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Product category: Injection moulding machines above 1000 kN to 4000 kN clamping force, Injection moulding machines above 4000 kN to 10000 kN clamping force, Injection moulding machines, for rubber

G10 Core range

New development in the G10 Infinitely Smart! range:  
G10 Core, a new product line of rubber injection molding machines best focused on customer’s specific needs

The core equipment for uncomplicated processes:

Patented REP injection unit
Sturdy ergonomic closing unit
Performing process, but not over-optimized
CE certification

Available with a clamping force of 160t, 300t and 510t:

V410 Core
V510 Core
V710 Core

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Product category: Injection moulding machines above 1000 kN to 4000 kN clamping force, Injection moulding machines, for rubber, Compression and transfer moulding presses for rubber

Horizontal machines H49 and H59

REP horizontal presses are available with the closing forces 190 T (H49) or 300 T (H59)

low floor-space requirement 
low ceiling requirement,
easy removal of the molded parts,
optimized cycle time
100 percent automation

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Product category: Injection moulding machines above 250 kN to 1000 kN clamping force, Injection moulding machines, for rubber, Compression and transfer moulding presses for rubber

V19: C-FRAME molding machine

40-ton C-frame machine available in two versions: for plastic or rubber injection.

Because the "C-Frame” structure allows operator access on three sides, it is essential for all profile welding or extruded hoses applications.

Closure via the top, so that the lower mold is fixed and can support the displacement profiles.

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Product category: Injection moulding machines above 250 kN to 1000 kN clamping force, Injection moulding machines, for rubber, Compression and transfer moulding presses for rubber

V29 and V39

Minimum Space Requirement, Maximum Efficiency

The V29 is a 50 T injection moulding machine 

The V39 is a 110 T injection moulding machine

with 2-stroke closing unit mounted on a monobloc machine bed and offering an excellent precision for small capacities.

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Product category: Injection moulding machines above 1000 kN to 4000 kN clamping force, Injection moulding machines, for rubber, Compression and transfer moulding presses for rubber

V410 - V510 Extended

Proven Solution for Maximum Productivity


V410 1600 kN
V510 3050 kN 

3-stroke closing units: reliability for large productions 
 

The new G10 Extended range (for 10th generation) of rubber injection molding presses improves even further the performance of the previous generations: energy efficiency, enhanced productivity and smart technologies!

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Product category: Injection moulding machines above 4000 kN to 10000 kN clamping force, Injection moulding machines, for rubber, Compression and transfer moulding presses for rubber

V710 Extended - 5100 kN

G10...Infinitely Smart and intelligent

The new G10 Extended range of rubber injection molding presses improves even further the performance of the previous generations: energy efficiency, enhanced productivity and smart technologies!

The V710 with 510t  closing force combines efficiency, ergonomics and functional aesthetics.

Available with a Y2000, L5000, L8500 or Y11000 injection unit.

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Product category: Injection moulding machines above 4000 kN to 10000 kN clamping force, Injection moulding machines, for rubber, Compression and transfer moulding presses for rubber

V810 - 8000 kN and V910 - 10 000 kN Extended

King-Sized Press with Improved Usability Dedicated to Performance

In spite of their respectively 800 and 1,000 ton closing force, these presses offer accessibility and allow for time and space saving due to innovative solutions and lowered working height.

Available with injection units Y2000 (V810 only), Y5000, Y8500 or Y11000

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Product category: Injection moulding machines above 1000 kN to 4000 kN clamping force, Injection moulding machines, multi-station, Injection moulding machines, for rubber, Compression and transfer moulding presses for rubber

CMS molding machine (Compact-Multi-Station)

Compact multistation injection moulding machine (with four rotary stations):

1 injection station 
2 curing stations 
1 de-molding station.

Low space requirement, ergonomic design and flexibility !

The REP solution for large productions with optimal efficiency:

- 90% increase in productivity compared with a single-station press.
- 68% increase in productivity compared with a press equipped with a double plate stripping kit.

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Product category: Injection moulding machines, multi-component, Injection moulding machines, multi-station, Injection moulding machines above 1000 kN to 4000 kN clamping force, Injection moulding machines, for rubber, Compression and transfer moulding presses for rubber

CMS for dual compound injection molding

Bi-compound injection is a current technique implemented by REP on all types of machines in all configurations:

injection from the top, the bottom, the left side, the back side, ....
integrating a second lateral injection unit for simultaneous bi-compound injection
machines with up to 4 simultaneous injection units of 25 liters, i.e. 100 liters (1,500 bars)

The dual-compound CMS machine is an injection press with 4 rotating stations and 2 injection units.

REP can respond to your most complex requirements!

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Product category: Injection moulding machines above 10000 kN clamping force, Injection moulding machines, for rubber, Compression and transfer moulding presses for rubber

S22 - 2,200 T

Special injection moulding machine for the production of bladders

Closing force : 1,000 to 2,200 ton

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Product category: Injection moulding machines above 10000 kN clamping force, Injection moulding machines, for rubber, Compression and transfer moulding presses for rubber

S24 - 2,400 T

Giant molding machine

Designed for the manufacture of high-voltage insulators (550 kV), this is one of the largest presses made by REP.

Allows to mold huge parts in one go (up to 2,600 mm long parts!).

The S24 exists in two versions: 50 or 100 liters

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Product category: Injection moulding machines above 4000 kN to 10000 kN clamping force, Injection moulding machines, for rubber, Compression and transfer moulding presses for rubber

RT9: budget range of molding machines

RT9 presses combine the genuine injection technology of REP and the closing units of the Tung Yu presses, which means:

• Y-type injection unit with separate extrusion and injection functions
• 2-stroke or 3-stroke closing unit
• Proportional closed-loop control

Of modular design and reduced space requirement on the floor, they are ergonomic and easy to maintain thanks to their access from the back side. They are equipped with a CE cage for ultimate safety.




The RT9 is the simplified solution to enable the emerging markets to take advantage of the REP performance at an affordable cost.

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Product category: Injection moulding machines up to 250 kN clamping force, Injection moulding machines, for rubber, Compression and transfer moulding presses for rubber

MicroJect

Plug & Produce Micro-Molding Machine

The Microject is designed for molding and overmolding small parts. It can be easily integrated to automated assembly lines and suits to prototyping or lab testing.

Perfectly adapted to very small precision parts, or small series, it is available for thermoplastic micromolding and can be adapted to all kinds of rubber materials.

Advantages

REP’s know-how applied to micromoulding
Useability and flexibility: The only requirement is a connection to the power supply (220V).
Cost and space saving

The Microject is available in rubber version, TPR version or LSR version.

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Product category: Compression and transfer moulding presses for rubber, Compression and transfer moulding presses for composites

Tung Yu's TYC-series

TYC-Series Vacuum Compression Molding Machines

The compression molding machines of the TYC-series are suitable for: O-Rings, pharmaceutical stoppers, pistons of syringe and many other  rubber parts.

 There are two series of them

- 2RT or 3RT depending on the mold (2-layer or 3-layer mold)

Equipped with a 4-column style mechanism with high precision of parallelism, their adjustable opening stroke permits different mold for cure time reduction and increases production efficiency.

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Product category: Compression and transfer moulding presses for rubber, Compression and transfer moulding presses for composites

Tung Yu's THP Series

Slab Side Rubber Oil Seal Vulcanization Molding Machine

Application: Oil seals, bearing seals, rubber parts of Automobile & Motorcycles and various kinds of  rubber products.

There are two series of them:

2RT or 3RT

depending on the mold (2-layer or 3- layer mold)

Features:

Simplicity in mechanism for easy maintenance, single station unit or two-station unit, vacuum cover design allowing for cure time reduction.

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Product category: Compression and transfer moulding presses for rubber

Tung Yu's Rotocure

The Rotocure is a continuous vulcanizing conveyor belt, suitable for the production of rubber coated fabrics.

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Product category: Machines for the tyre industry

Tire curing machine

Tire curing machine by Tung Yu
TPS-175-2-PCD-UP
Model 51
Clamping force: from 800 to 1,750 kN

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Product category: Compression and transfer moulding presses for composites

Composite Molding Presses

REP international also distributes presses by Tung Yu for molding composites and "non-rubber" materials: 
Hydraulic presses for vacuum compression molding, hot-cold presses, sandwich molding, presses to mold friction parts, presses in clean rooms, etc.

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Product category: Mould and die cleaning equipment

Laser Mold Cleaning Machine

REP MLC 5OO by LASELEC
Allows the safe cleaning of industrial parts and of injection and compression molds for the rubber and polymer processing.
Ideal for applications in the field of sealing
Laser cleaning process based on a CAD file

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Product category: Injection moulding machines above 250 kN to 1000 kN clamping force

HSM Devulcanization

A  new, simple, clean and accessible rubber recycling process

The HSM technology ((High Shear Mixing) is a "green" process without chemical additives. This process permits breaking the bonds between the macromolecular chains while keeping their properties contrary to the milling techniques.

After processing the rubber scraps inside the HSM recycling machine, regenerated material is recovered, which can partly replace the original material within a new batch. This process allows reintegrating quantities, which are similar to the scrap rate generated by the processes while keeping the characteristics of the original compound.

Tomorrow, runners, tear trims and other production residues will be raw materials for direct recycling into production rather than waste !

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Company news

Date

Topic

Download

Sep 8, 2016

REP international is preparing for the K2016 show!

As a leading manufacturer of rubber injection molding machines, REP international will exhibit their latest products (Hall 14 Booth B57).

New developments are announced in the G10 range with two new product lines of rubber injection molding machines, G10 Core and G10 Extended, best focused on the varied needs of customers.

The G10 Core machines are presses with all core functionalities, tailored to uncomplicated processes, available on the mid-range category (160 to 500t). A V410 Core will be presented at K2016.
This is REP’s expert know-how at optimized cost: equipped with a REP patented injection unit, a sturdy and ergonomic closing unit and a powerful process-control, bearing CE-certification, G10 Core presses are intended for customers who want uncomplicated solutions.

The G10 Extended machines are presses with a clamping force from 160 to 1,000 tons, best suited to heavy-duty processes. This range extends even further the performance of the previous generations: energy efficiency, enhanced productivity, improved ergonomics and maintainability, and smart technologies! A G10 Extended, in bi-compound version, will be shown at REP’s booth with a molding demonstration of dampers that perfectly illustrates material flow control and automatic demolding.

Industry 4.0
So as to meet industry 4.0 challenges, REP will release a new app and software package called REP Pack 4.0 including Rep Net 4.0 and Rep Net App, the 4th generation of the RepNet supervision software and its mobile app. Made up of 11 modules, REP Pack 4.0 allows for real-time monitoring and workshop modelling, centralized management of mold settings, productivity calculations, Statistical Process Control, and many other functions that will be demo’d at the booth.

Rubber Micromachine
REP will show a micromolding machine too, the rubber version of the Microject M06R. This "Plug & Produce" micromachine is designed for molding and overmolding small parts. It can be easily integrated to automated assembly lines and suits to prototyping or lab testing. Perfectly adapted to very small precision parts, or small series, a version for plastic molding (M06P) or LSR molding (M06S) is also available). It will be presented in action at the booth with a molding demonstration of valves with metal inserts.

Laser Mold Cleaning Machine
The company continues broadening its product range: Always focusing on useful solutions for their customers, REP has developed together with a laser-specialized partner a laser technology matched to the cleaning of industrial parts, and injection and compression molds for the rubber and polymer processing. The machine called “REP MLC 500 by Laselec” is from now on available through REP’s distribution network. It will be presented in Düsseldorf. This environment-friendly ecological solution guarantees a safe, optimal, quick and reproducible cleaning with low operating costs.

TYC Compression Press
Last but not least, REP will also show a compression press for molding rubber or composites by Tung Yu, their long-standing partner. Vacuum compression molding, hot-cold presses, sandwich molding, presses to mold friction parts, presses in clean rooms, SMC, BMC, etc., Tung Yu has broad and diverse experience thanks to which REP can offer solutions for molding composite, rubber and thermoset materials.
All in all, 5 machines will be shown at REP’s booth where an international team awaits visitors from all over the world.

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About us

Company details

The REP company has been selling injection molding machines since 1948.

Very early on, REP understood the importance of polymers and elastomers to industry and decided to specialize in the rubber injection technology.

The REP GROUP now has an extremely broad understanding of rubber molding: small to very large runs , frequent production changes, complex parts, new materials, composite parts, automation.

REP is also a supplier of solutions for the thermoplastic and polymer industries, with patented solutions such as Turbocure ® : a revolutionary approach   to reduce cure time up to 50%.

REP’Process Development Department carries out feasibility studies and performance tests. With its database containing the details of some 14,000 studies - unrivaled anywhere in the world, REP’s   Process Development Department is there to help customers choose the best solution for their specific application.

REP believes in the power of partnership and has entered agreements with Asiatic manufacturers   to develop a budget range of molding machines. To REP’s product offer belong TUNGYU’s compression machines too.

REP’s advantages

Operating worldwide; being as close as possible to its customers; providing faster service
The complete service behind Rep’s machinery is based on these three principles - from engineering and technical support in the selection of the right press to after-sales service.
Exclusive solutions and an international network of sales and aftersales agents

More than ever, REP is staying true to its beliefs: putting new ideas at the service of productivity !

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Company data

Export content

> 75%

Number of employees

101 - 500

Foundation

1907

Area of business

Machinery and equipment for the plastics and rubber industries

Company information as a PDF file