Breyer GmbH Maschinenfabrik

Bohlinger Str. 27 , 78224 Singen
Germany

Telephone +49 7731 920-0
Fax +49 7731 920-190
info@breyer-extr.com

Trade fair hall

  • Hall 16 / C18
 Interactive Plan

Hall map

K 2016 hall map (Hall 16): stand C18

Fairground map

K 2016 fairground map: Hall 16

Our range of products

Product categories

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.001  Extruders and extrusion lines
  • 03.02.001.01  Extruders
  • 03.02.001.01.01  Single screw extruders
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.001  Extruders and extrusion lines
  • 03.02.001.02  Extrusion lines
  • 03.02.001.02.02  Extrusion lines for flat film and sheets

Extrusion lines for flat film and sheets

  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.02  Machinery and plant for processing
  • 03.02.006  Calenders
  • 03  Machinery and equipment for the plastics and rubber industries
  • 03.06  Moulds and dies
  • 03.06.003  Extrusion dies

Extrusion dies

Our products

Product category: Extrusion dies

Flat sheet die

Precision tools for exceptional products

Flat sheet dies with a thickness of 100 - 3000 mm for film and sheet production. With flex lip, restrictor bar,rapid lip gap adjustment, anti crash system, deckling system.

Advantages:

fast conversion times of the die lips
theologically optimized distribution channels for ideal melt distribution.
BREYER film and sheet dies are available with the following additional equipment:
Rapid lip gap adjustment
optimised die shape
Restrictor bar
Deckling systems
Collision protection
Thickness measuring systems
Control system
Die suspension
Die carriage

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Product category: Extrusion lines for flat film and sheets, Calenders

BREYER Calender programm

BREYER calender technology – Made in Germany.

Sophisticated technology for any requirement.
2-,3- and 4-roll calender for film and sheet production.

Special calender for Lithium-Ion battery film (electrodes) 

ADVANTAGES
Solid calender rolls
Simple user interface
Rapid change of sheet thickness with the servo-hydraulic gap adjustment
Smallest thickness tolerances when using BREYER solid calender rolls
Flexibility in sheet thickness and cooling process – with the slewing device of the calender
High operational reliability by using maintenance free drive technology
Rapid conversion with the roll change system for embossing rolls
Automatic calender roll recognition after roll change
Collision protection system
Digital position display for fast set-up of the calender system

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Product category: Extrusion lines for flat film and sheets

Breyer ThermoFlex extrusion line

BREYER ThermoFlex extrusion systems for manufacturing flat film made of PET, PP or PS.
Go ahead!
Boost your extrusion and set new standards in film production. The combination of well-tried and simple system ­assembly paired with cutting-edge technologies that save time and money makes it possible – the ­eco­nomically efficient film extrusion.

Fast and precise with high performance
Fast startup due to the special melt pump control and fast adjustment of the film thickness with the BREYER calender technology make extrusion economically efficient. Your operating personnel benefits from the comfortable touch-screen control and the BREYER “fast & easy” gap adjustment.

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Product category: Single screw extruders

BREYER Single screw extruder

Since more than 60 years BREYER is designing and manufacturing single screw extruders for processing the most common thermoplastics.

Among these, and outstanding regarding performance are the vented single screw extruders.

As a pioneer on this field BREYER even successfully managed to process highly hygroscopic materials like ABS at high specific throughputs without the necessity of pre-drying the material. This way the time- and energy consuming pre-drying becomes obsolete.

Changeover times related to material properties significantly can get reduced compared to conventional processes based on pre- drying technology; hence the entire extrusion line can get operated far more flexible and significantly more efficient.

All BREYER extrusion lines processing high quality PC and PMMA sheet or even films for optical application do follow the un dried and vented process. The melt will become optimally degassed, a precondition for the production of first class sheet and films meeting highest quality demands of the worldwide market.

The entire extruder range covering single screw extruders with screw diameters from Ø 30 mm to Ø 250 mm and output capacities up to 2000 kg/h (4.400 pph).

Depending on material properties throughputs of up to 550 kg/h (980 - 1.200 pph) at moderate speed ranges of approx. 200 – 250 rpm, will become realised using this machine showing superior degassing performance.

The extruder screw is driven by a powerful water cooled and silently operating direct coupled AC motor

The extruder exhibited - considered to be a design study - showing a fully covered execution not only fulfilling latest safety requirements, accommodating to the most sophisticated state of the art industrial design, as well.

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Product category: Single screw extruders

BREYER extrusion for film, sheet and tubes

Programme:

1. Extrusion lines for manufacturing of clear sheet for optical applications, BLU, LED applications

2. Extrusion lines for manufacturing of technical sheet

4. Extrusion lines for the production of film for optical, thermoforming and solar applications

5. Extrusion lines for the production of tubes for the packing industry as well as for cosmetic tubes

6. Components (Dies, calenders, calender rolls, cross cut saws etc.)

7. Presses for Composite products

8. Special calender resp press roll for LiO battery film (electrodes)

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About us

Company details

Experience cannot be copied - each must make his own.

The company BREYER was founded in 1949 by Anton Breyer. Only after a few years the company entered into the market of extrusion technology. BREYER specialized in the manufacture of extrusion lines, which can be used for the production of sheet, film as well as tube bodies made out of thermoplastics. These lines are offered in many different variations with an output capacity of up to 2000 kg / h as well as a sheet and film width up to 3000 mm. Tube extrusion lines are manufactured for a tube diameter of 13 mm to 60 mm.

As far as process engineering is concerned, the lines can be designed for the processing of all common thermoplastics.

Range of our products :

1. Extrusion lines for the production of sheet in high optical quality.
 out of PC, PMMA, PET.
 Thickness range: 1 – 25 mm.
 Application: backlight sheet for LCD TV, greenhouses, roofs

2. Extrusion lines for the production of sheet.

 made out of engineering plastics like ABS, PP TPU. Also filled or foamed.
 Thickness range 0,5 – 15 mm.
 Appication: Automotive, decorating, refrigerators, Bath tub,

3. Extrusion lines for the production of flat film
 out of PC, PMMA, PET, COC, EVA, TPU.
 Thickness range 0,05 – 1,5 mm.
 Application: optical application, thermoforming applications, Encapsulation of solar modules,

4. Extrusion lines for the production of tube bodies for the packaging industry
 out of PE, PP, single and multilayer
 Diameter range 13 – 60 mm,
 Application: cosmetic tubes, toothpaste tubes

5. Dies for film and sheet production

6. FiberShape (gap impregnation technology) for production of lightweight composites

7. Special calanders (electrodes for battteries)

With 300 employees, including 40 trainees, an annual turnover of € 60 mio. - with an export percentage of 90% - has been reached.

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